Influence of Copper Addition on Microstructure, Mechanical and Thermal Properties of Al–12.6%Zn–Mg Alloys.

Al–Zn–Mg–Cu alloys have been prepared using the gravity die-casting process. The influence of copper addition on microstructure, mechanical and thermal properties are studied. The experimental alloys were prepared using 5754 alloys, Al–Cu alloys, and pure zinc (solid form). Alloys are mechanically stirred for uniform distributions of alloying elements and precipitate phases. Four alloys with different copper weight percentages (0.02 wt%, 0.89 wt%, 1.57 wt%, and 3.34 wt%) were prepared. The α-Al and η (MgZn2) phases are observed in as-cast Al–Zn–Mg alloy. The addition of copper in Al–Zn–Mg alloys formed a θ phase (Al2Cu). Micro-Vickers hardness of Al–Zn–Mg–Cu alloy increased (from 116 HV1 to 133 HV1) with copper addition (0.02–1.57 wt%) at firstly due to the formation of θ phase (Al2Cu). Then, micro-Vickers hardness decreases due to high amounts of precipitates. Copper addition reduces the melting point (623–612 °C) and precipitation temperature (472–466 °C) of aluminum alloy. Al–Zn–Mg alloys have tensile strength of 422 MPa due to precipitates phase formation of η and T phases, solid solution strengthening (zinc and magnesium). Copper addition increases tensile strength due to the formation of θ phases. After achieving a strength of 486 MPa at an elongation of 3.72% (1.57 wt% Cu), tensile strength reduces due to a higher amount of precipitates. [ABSTRACT FROM AUTHOR]