Interaction mechanisms between fibers and bubbles during foam forming.

It is critical to understand the interaction mechanism of fiber-bubble before the foam-forming technique is used to disperse the long fiber and tailor the material microporous structure. Herein, the adhesion behavior of ionic and nonionic surfactants with different concentrations on five fibers was investigated, and the effect of electrostatic force and adhesion driving force on the interaction between fibers and bubbles was analyzed. In addition, the fiber dispersion mechanisms and the response mechanism of the fiber orientation and tensile strength of foam-formed paper on the interaction strength between fiber and bubble were clarified. The results show that the adhesion ability between hydrophobic fibers with weak surface polarity and cationic and amphoteric surfactants is more obvious. Though electrostatic repulsion weakens the interaction strength of fibers with anionic surfactants, the adhesion ability can exist when the adhesion driving force is larger than 6.6 mN/m. Furthermore, the bridge effect between ethoxylated surfactant headgroups with the acylamino on the aramid fiber surface also propels the adhesion behavior of bubble-fiber. The fiber dispersion mechanisms were proposed based on the adhesion effect of the fiber-bubble, electrostatic elimination, and high-viscosity (≥95 mPa∙s) properties of the "foam-fiber" slurry. Eventually, under the gradually decreased interaction strength between fibers and bubbles, the fiber orientation in the Z direction of foam-formed NBSKP fiber paper turned from −20°-20° to −60°-40°, and the tensile strength decreased from 693 KPa to 537 KPa. This work has implications for improving the long fiber dispersion and regulating the structure of foam-formed fiber composites. [Display omitted] • The interaction between fibers and bubbles was elucidated. • Adhesion existence when the adhesion driving force is larger than 6.6 mN/m. • Interaction strength is a key parameter affecting fiber dispersion. • Electrostatic elimination and high viscosity are key fiber dispersion mechanisms. • Interaction strength can be used to regulate fiber orientation and paper strength. [ABSTRACT FROM AUTHOR]