Investigation of a flexible triple-evaporator domestic refrigerator/freezer with R600a with integrated economization.

• Developed a dynamic model of a triple-evaporator domestic refrigerator/freezer. • Dynamic model validated within a 2 % deviation in average power consumption. • Implemented a two-stage economized cycle and its control scheme. • Achieved 12.9 % and 80 kWh/year reduction in power and energy consumption, respectively. • Estimated 18 TWh/year in global energy savings by 2030 with 10 % market penetration. Domestic refrigerator/freezers account for approximately 6 % of all energy consumption around the globe and mainly rely on vapor compression cycles to operate. Researchers have investigated alternative cycle architectures such as dual-loop cycles and parallel circuit cycles to improve their efficiencies. Despite the demonstrated energy saving potential of these advanced cycles, additional implementation costs are often not justifiable. However, to meet forthcoming stricter energy standards while ensuring flexible multi-temperature operation of domestic refrigerator/freezers, advanced cycle architectures are needed. In this paper, a state-of-the-art bypass circuit cycle triple-evaporator domestic refrigerator freezer with R-600a and a reciprocating compressor has been used as the baseline cycle investigate an alternative cycle configuration. Specifically, this work presents a two-stage vapor-injected cycle with a multi-evaporator system to enable energy savings and cost-effectiveness. The cycle establishes two separate evaporation temperatures to better match the cabinet temperature of fresh food and freezer compartment. The reduced difference between cabinet temperature and its evaporation temperature decreases the irreversibilities in the heat exchanger and improves overall system efficiency. Moreover, the addition of the economization line from the medium temperature evaporator reduces the compressor work. To capture the complex transient behavior of both the baseline system and proposed cycle architecture with their control strategies, a dynamic model has been developed and validated with experimental data. The validated dynamic model with the baseline cycle was modified to consider the two-stage vapor-injected cycle and its control logic, and simulation results yielded up to 13 % energy consumption reduction with respect to the baseline system. [ABSTRACT FROM AUTHOR]