Two-step modification strategy enhances carbon fiber/old corrugated container fiber flexible conductive film.

Carbon fiber (CF) possesses inherent properties of low density, high strength, and environmental stability. Its high aspect ratio and knittability enable the formation of flexible conductive networks. Old corrugated container (OCC) is rich in cellulose and hemicellulose, rendering them flexible and exhibiting a low coefficient of thermal expansion. In this paper, CF/OCC/PVA flexible conductive films were prepared using polyvinyl alcohol (PVA) as the matrix, CF as the conductive filler and OCC as the flexible support material. Firstly, the coupling agent was grafted on the surface of CF to enhance their surface activity, improve the dispersion of CF in solution and the chemical bonding of CF to the matrix. Subsequently, sizing nanoparticles were applied to increase the roughness of the CF surface. This served to increase the volume of the conductive network and enhance the mechanical interlocking between CF and PVA. The results show that the two-step combined modification strategy have a significant positive impact on the interfacial chemical activity, contact angle, and roughness of CF. Moreover, it leads to notable improvements in various properties of the conductive film materials. This finding is relevant for the preparation of CF reinforced other matrix materials as well as for expanding the special properties and application value of CF conductive thin film materials. [Display omitted] • Low-cost flexible conductive films were produced using CF and OCC as reinforcing materials. • The improvement of CF surface activity builds a uniform and dense conductive network. • Silane coupling agents and nanoparticles work together to create an interfacial buffer layer. • The conductive film now exhibits significantly improved electrical and mechanical properties. [ABSTRACT FROM AUTHOR]