A novel strategy for low-temperature fabrication of porous CA6 ceramics using reactive CaCl2-KCl medium and its influence mechanism.

This paper proposes a novel strategy to fabricate porous calcium hex-aluminate (CA 6) ceramics using CaCl 2 -KCl as reactive medium. Effects of CaCl 2 -KCl content and sintering temperature on microstructure and properties of porous CA 6 ceramics are systematically studied. CaCl 2 -KCl serves as both a pore former and an additional source of CaO, eliminating the need for additional salt-washing treatment. By optimizing CaCl 2 -KCl content to 20 wt%, porous CA 6 ceramics with well cross-interlocking plate-like structures, possessing low thermal conductivity of 0.32 W·(m·K)−1 (1000°C), high apparent porosity of 68.28%, and desirable compressive strength of 6.76 MPa, are fabricated at 1300°C. This work not only validates the promising applicability of porous CA 6 materials for thermal insulation, but also introduces an auspicious fabrication methodology for thermal insulation materials. [ABSTRACT FROM AUTHOR]