Wear life prediction of piston ring and cylinder liner based on integration of experiment and bench test data.

• Using the accelerated wear test obtain a large amount of wear data of PRCL specimens. • Based on Rhee's wear equation, the acceleration model is introduced to establish the WLPM of specimens and parts. • Bayesian method is used to integrate wear data from specimens and parts, and estimate the WLPM's parameters. • The accuracy of the mapping-based wear life prediction model is better than that of the single WLPM's specimens and parts. The wear data of piston ring-cylinder liner (PRCL) of high-power diesel engines faces the problems of small samples, randomness, and underutilization, which leads to the wear life prediction of PRCL has been a difficult task in the engineering field. A wear life prediction method of PRCL based on the integration of experimental data and bench test data is proposed. First, a large amount of wear data is rapidly obtained through accelerated wear tests on specimens, and the distribution type of wear depth of PRCL is determined. Secondly, based on Rhee's wear equation, the nonlinear relationship between time, load, temperature, and wear depth is considered, and the acceleration models of temperature and load were introduced as the Arrhenius model and the inverse power law model, respectively. The wear life prediction model (WLPM) for specimens and parts with stochasticity is developed. The eigenvalues of WLPM's parameters of specimens and parts were utilized to construct the mapping relationship from the specimen to the part. Finally, the Bayesian statistical method is used to merge the wear data of specimens and the parts, and the WLPM of specimens and the mapping relationship are taken as the a priori information, the bench data are taken as the new sample information, and the MCMC-Gibbs sampling method is used to estimate the mapping-based WLPM of parts. The results show that through the validation test, the method predicts the wear depth of PRCL with 100 % falling into the 95 % confidence interval better than the WLPM prediction results of a single specimen or part, and the errors of predicting the mean wear life of PRCL are all within 10 %. The method can provide a reference for the quality evaluation and engineering application of PRCL. [ABSTRACT FROM AUTHOR]