On designing a wavy sinusoidal micromixer for efficient mixing of viscoelastic fluids harnessing elastic instability and elastic turbulence phenomena.

Effective mixing in microscale systems encounters difficulties due to the inherently low Reynolds numbers. This investigation delves into harnessing elastic instability and elastic turbulence phenomena to improve the mixing performance of viscoelastic fluids within a wavy sinusoidal micromixer with variable cross-sectional areas. Previous experiments demonstrated enhanced mixing efficiency, while our numerical simulations indicate that this enhancement is true up to a certain Weissenberg number. Beyond this threshold, a further increase in the Weissenberg number results in diminished mixing efficiency. Moreover, we observe that mixing efficiency increases with the Deborah number, albeit with an exponential increase in pressure drop. Conversely, mixing efficiency also increases with the number of turns in the micromixer, albeit with a linear increase in pressure drop. Hence, selecting a wavy micromixer with more turns and a relatively lower Deborah number is advisable for achieving comparable efficiency with reduced pressure drop. Additionally, the shear-thinning properties of viscoelastic fluids impede mixing efficiency by suppressing elastic instability and elastic turbulence phenomena. In conclusion, this study provides valuable insights for designing optimal wavy micromixers that effectively mix viscoelastic fluids by utilizing elastic instability and elastic turbulence phenomena. • A non-monotonic trend is present in the mixing of viscoelastic fluids in a wavy micromixer. • A more feasible way to increase the mixing to increase the number of turns than decrease the wavelength. • Shear-thinning properties of viscoelastic fluids have a tendency to suppress the mixing efficiency. [ABSTRACT FROM AUTHOR]