Research on the crack formation mechanism of shaped charge blasting and the new dual-shaped charge blasting technology.

AbstractShaped charges are extensively utilized in various rock engineering fields for directional fracturing. Numerous scholars have conducted extensive research on this topic, yielding significant results and widespread application in engineering projects. Efforts have focused on improving the directional fracture effects and fully utilizing the energy generated by the explosion to enhance the directional blasting effects of shaped charges and minimize damage to the rock mass in areas not targeted by the shaped energy. This approach aims to preserve the integrity and stability of the rock mass in the areas unaffected by the directional fracture, thereby reducing damage to the surrounding rock. This study builds on the foundations of explosion mechanics. It incorporates a novel digital laser dynamic caustic line experiment system and pressure fields, and numerical analysis techniques. The research systematically analyzes the process of explosive action in shaped charges and proposes a new type of dual polymer charge. This novel charge is compared to traditional and common charges. The findings revealed that, compared to standard-shaped charges, the new dual-shaped charge achieves a more effective directional fracturing, The rock damage is less in the direction of non-gathering energy. Under the conditions of the same amount of explosive and the same decoupling coefficient, The crack propagation length of common charge is 1.34 times of the diameter of the gun hole, the crack propagation length of shaped charge is 10.17 times of the hole diameter, The crack propagation length of the new dual-charge is 19.67 times of the hole diameter.HIGHLIGHTSIn this paper, a new type of dual-charge is proposed. The findings revealed that, compared to standard-shaped charges, the new dual-shaped charge achieves a more effective directional fracturing, The rock damage is less in the direction of non-gathering energy. Under the conditions of the same amount of explosive and the same decoupling coefficient, The crack propagation length of common charge is 1.34 times of the diameter of the gun hole, the crack propagation length of shaped charge is 10.17 times of the hole diameter, The crack propagation length of the new dual-charge is 19.67 times of the hole diameter.1.Following the charge explosion, influenced by the shaped charge tube, the detonation wave and explosive gas alter, expanding outward in an approximate "elliptical" shape. The explosion stress field distribution is approximately "one"-shaped in the direction of energy concentration. The primary explosive crack expands along the direction of energy accumulation, while the secondary cracks predominantly distribute in the perpendicular direction. The seam width and the transmission coefficient (material) influence the condenser’s concentration effect.2.Compared to ordinary charge blasting, shaped charge blasting exerts a pronounced guiding effect on the explosion stress field. The stress field primarily transfers along the direction of energy concentration, with the stress being markedly greater in this direction than in the direction of non-concentrated energy. In comparison, dual charge blasting undergoes two convergence effects, with longer durations and distances of convergent action. The stress field generated by dual-charge blasting is significantly greater than that of the shaped and common charges, offering enhanced effects.3.Agglomeration length is a crucial factor in the agglomeration effect. Explosion energy directly transfers to the solid medium via the coalseam, minimizing explosion energy loss in the air medium and controlling the detonation wave shape and explosive gas flow in the energy accumulation direction, resembling "one." The dipolymer charge notably extends crack propagation length in the polymer direction and mitigates damage in the non-polymer direction.In this paper, a new type of dual-charge is proposed. The findings revealed that, compared to standard-shaped charges, the new dual-shaped charge achieves a more effective directional fracturing, The rock damage is less in the direction of non-gathering energy. Under the conditions of the same amount of explosive and the same decoupling coefficient, The crack propagation length of common charge is 1.34 times of the diameter of the gun hole, the crack propagation length of shaped charge is 10.17 times of the hole diameter, The crack propagation length of the new dual-charge is 19.67 times of the hole diameter.1.Following the charge explosion, influenced by the shaped charge tube, the detonation wave and explosive gas alter, expanding outward in an approximate "elliptical" shape. The explosion stress field distribution is approximately "one"-shaped in the direction of energy concentration. The primary explosive crack expands along the direction of energy accumulation, while the secondary cracks predominantly distribute in the perpendicular direction. The seam width and the transmission coefficient (material) influence the condenser’s concentration effect.2.Compared to ordinary charge blasting, shaped charge blasting exerts a pronounced guiding effect on the explosion stress field. The stress field primarily transfers along the direction of energy concentration, with the stress being markedly greater in this direction than in the direction of non-concentrated energy. In comparison, dual charge blasting undergoes two convergence effects, with longer durations and distances of convergent action. The stress field generated by dual-charge blasting is significantly greater than that of the shaped and common charges, offering enhanced effects.3.Agglomeration length is a crucial factor in the agglomeration effect. Explosion energy directly transfers to the solid medium via the coalseam, minimizing explosion energy loss in the air medium and controlling the detonation wave shape and explosive gas flow in the energy accumulation direction, resembling "one." The dipolymer charge notably extends crack propagation length in the polymer direction and mitigates damage in the non-polymer direction. [ABSTRACT FROM AUTHOR]