Surface integrity and corrosion resistance of 18CrNiMo7-6 gear steel subjected to combined carburized treatment and wet shot peening.

Typically, a cost-effective and versatile carburizing process is used to improve the surface integrity of high-value-added gear components. In this study, carburized treatment and wet shot peening (WSP) were applied to increase the corrosion resistance of 18CrNiMo7-6 gear steel. The surface integrity and corrosion resistance after carburizing and combined treatment (carburized treatment + WSP) were analyzed. The results indicated that the combined treatment converted the retained austenite surface layer within approximately 45 μm from the surface into the martensitic phase, with a 13.9 % reduction in equivalent grain size and a 23.6 % increase in dislocation density compared with carburizing. Furthermore, electrochemical experiments in a 3.5 wt% NaCl solution indicated that the combined treatment process increased the corrosion resistance compared with carburizing (55.4 % lower corrosion current density and a higher Fe2+/Fe3+ ratio). Despite the high surface roughness obtained with combined treatment, the improved corrosion resistance is primarily ascribed to the high compressive residual stress and dislocation density. This study provides insights into the surface strengthening design of 18CrNiMo7-6 gear steel for corrosive environments—particularly the synergistic strengthening effect of carburizing and WSP. • WSP was introduced to improve corrosion resistance and surface integrity. • Corrosion resistance of 18CrNiMo7-6 steel cannot be enhanced by carburized treatment. • Competing effects of surface integrity on corrosion resistance were investigated. [ABSTRACT FROM AUTHOR]