Influence of mechanical properties on material deformation behavior of different ceramics in scratching.

To understand the differences in material removal behavior during grinding for different ceramics, scratching of Al 2 O 3 , AlN, Si 3 N 4 and ZrO 2 (3Y-TZP) ceramics by a cube-corner diamond indenter was investigated in this paper. Scratching characteristics, including material deformation, scratching force, coefficient of friction (COF) and scratching damage of different ceramics were compared and analyzed. Elastic recovery rate model and stress field model were built to analyze the mechanism of material deformation and scratching damage during scratching on different ceramics. The results demonstrated that material deformation behaviors vary significantly, and depend on mechanical properties of the ceramics. Ceramics with higher hardness exhibit shallower penetration depth of scratching, while higher fracture toughness results in shorter maximum surface damage distance. Elastic recovery rate model can predict the extent of material deformation. The ceramic with the highest elastic recovery rate is Al 2 O 3 , followed by Si 3 N 4 , ZrO 2 , and finally AlN. Elastic recovery rate decreases with increase in force. In stress field model, AlN exhibits the highest maximum principal stress, followed by Al 2 O 3 and Si 3 N 4 , with ZrO 2 displaying the lowest stress. These distribution patterns are consistent with the results of scratching damage pattern. [ABSTRACT FROM AUTHOR]