Process quality control through Bayesian optimization with adaptive local convergence.

• A novel asymptotic optimization strategy is proposed to adjust the operational conditions iteratively based on the Bayesian optimization method. • The specified quality target is incorporated into the GP framework and EI acquisition function to improve the convergence property. • The improved EI is further combined with BOBYQA to accelerate the convergence, and an efficient warm start rule is developed when switching from BO to BOBYQA. • The comparison results in case studies show that the proposed quality control method can efficiently achieve the specified quality target. How to take as few experiments as possible to achieve the desired quality target is a challenging and essential topic of process quality control, especially for complex and expensive manufacturing processes with high-dimensional quality outputs. This paper proposes a Bayesian optimization (BO)-based strategy utilizing quality information with adaptive local convergence. First, a series of pretreatment setting rules of the Gaussian process model is proposed to reduce the uncertainty of BO. Then, the quality target is adopted into the Gaussian process model, and the acquisition function is improved. Finally, to balance global exploration and local exploitation and reduce the experimental cost, an adaptive criterion is designed to switch global BO search to local search. The operating conditions can be efficiently updated until the quality target is reached. Two applications with high-dimensional quality outputs are presented to demonstrate the effectiveness of the proposed method. [ABSTRACT FROM AUTHOR]