A novel misplaced reinforced honeycomb with in-plane bidirectional enhancement.

• A cost-effective fabrication method is proposed. • More pronounced NPR effects can be attained by implemented misplaced design. • The comparative method of specific plateau stress is proposed. • The optimized MRHC structure possesses an excellent energy absorption performance. Two-stage plateau stress structures have emerged as a novel research focus in the field of impact protection and energy absorption. The proposal of structures exhibiting a two-stage plateau stress region is increasingly prevalent. However, the majority of currently available two-stage plateau stress structures are predominantly fabricated using 3D printing technology, which can incur substantial costs. Additionally, the majority of currently proposed two-stage plateau stress structures exhibit diminished plateau stress values and possess limited capabilities for energy absorption. The objective of this study is to develop an economically viable metamaterial that exhibits dual high-level plateau stresses and demonstrates exceptional energy absorption capabilities in two in-plane directions. Based on the concept of misplaced design and traditional reinforced honeycomb structures (RHC), a novel metamaterial named misplaced reinforced-honeycomb (MRHC) has been developed. Aluminum alloy component and stainless stee component are fabricated. After the implementation of the misplaced design, the MRHC structure exhibits a pronounced enhancement in negative Poisson's ratio effect. The influence of misplaced design on the mechanical performance of the MRHC structure, as well as the impact of horizontal cell wall length (l 3) and rotation angles (α and β), has been investigated. The multi-objective optimization has been employed to determine the optimal rotation angles α and β. The optimized MRHC structure was compared to the previously proposed two-stage plateau stress structures, revealing its superior energy absorption capabilities in both the in-plane X and Y directions. The proposed MRHC structure exhibits promising potential for future applications in impact buffering and collision protection fields. [Display omitted] [ABSTRACT FROM AUTHOR]