Modeling and experimental validation of twin lip balanced vane pump considering micromotions, contact mechanics, and lubricating interfaces.

This paper presents a model formulation for balanced twin lip vane pumps and an experimental activity to validate the model. The simulation model begins with a geometrical module that preprocesses the CAD drawings of a given unit. The model then performs a fluid dynamic analysis using a lumped-parameter formulation to solve for the pressures inside properly defined control volumes within the unit. The fluid dynamic model is solved simultaneously with a motion module that evaluates the planar motions of the vanes using Newton's law of motion and with a lubricating interface solver based on the Reynolds equation. Contact dynamics formulations and elastohydrodynamic relations are applied at the vane locations in contact with the cam ring. The comparison with experimental results highlights a good match in volumetric and hydromechanical efficiencies. The measured outlet pressure ripple matches the simulated one for all tested speeds and pressures. The paper also shows a breakdown of the distribution of volumetric and power losses arising from various components of the machine. The proposed methodology is computationally inexpensive, so it can be used in future design and optimization studies aimed at improving the performance of such units. • A novel simulation approach for high-pressure pressure balanced vane pumps. • Multiphysics approach coupling mixed lubrication, vane motions, and fluid dynamics. • Capturing details in cam ring profile, fluid properties, clearances, vane designs. • Experimental activity performed to validate the modeling approach. • Good accuracy for pressure pulsations, volumetric and hydromechanical performance. [ABSTRACT FROM AUTHOR]