Numerical mapping relationship between process parameters and mechanical properties of unidirectional carbon/carbon composites.

• An original ICVI algorithm reproducing the pyrolytic carbon deposition process is proposed. • The relationship between the process parameters and mechanical properties of unidirectional carbon/carbon composites is investigated. • The transverse modulus and tensile strength increase with an increase of the infiltration time, pressure, and temperature. • Interfacial debonding and propagation of multiple cracks result in the complete failure of unidirectional carbon/carbon composites. This paper proposes an innovative algorithm derived from the isothermal chemical infiltration process to generate quasi-real microstructures of unidirectional carbon/carbon composites. This algorithm, which can predict the relationship between the composite density and infiltration time, is termed the isothermal chemical infiltration algorithm. To further evaluate the relationship between the process parameters and the mechanical properties, a mesoscale finite element model of the unidirectional carbon/carbon composite is established based on the isothermal chemical infiltration algorithm. After validation, the developed numerical model is employed to study the effects of the infiltration time, pressure, and temperature on the effective mechanical properties. The results show that the transverse modulus and tensile strength increase with an increase in the infiltration time, pressure, and temperature, with the effect of temperature being the most significant. In parallel, it is revealed that the complete failure of unidirectional carbon/carbon composites results from interfacial debonding and propagation of multiple cracks during transverse tension. The proposed model has potential applications in the process design and optimization of high-performance carbon/carbon composites. [Display omitted] [ABSTRACT FROM AUTHOR]