Research on mechanical properties of high-strength thermal insulation mortar.

High-strength thermal insulation mortar, with its excellent mechanical properties and thermal insulation performance, is commonly used in building structure insulation and reinforcement renovations. In this study, vitrified microbeads and expanded perlite (EP) were used as thermal insulation materials to create high-strength thermal insulation mortar. The effects of the replacement percentage of these materials (50%, 65%, 75%, and 80%) on the density, water absorption, porosity, compressive and flexural strength, and thermal conductivity of the mortar were studied. The results show that increased replacement percentages of vitrified microbead (EP) led to a decrease in the density of the mortar and an increase in the water absorption rate and porosity. Furthermore, when the replacement percentages were increased, the compressive and flexural strength and the thermal conductivity of the mortar were reduced. Comparative analysis of the pore structure of high-strength thermal insulation mortar using scanning electron microscopy and digital microscope revealed the influence of vitrified microbead (EP) on the internal pore structure of high-strength thermal insulation mortar. The influence coefficient (η s) of volume replacement percentage of insulation materials was introduced using the Hamilton and Crosser models. Furthermore, the prediction model of thermal conductivity of high-strength thermal insulation mortar was established under different volume replacement percentages of vitrified microbead (EP). The calculated values of the model matched well with the measured values, with the ratios of the calculated values of the model to the experimental ones ranging from 0.85 to 1.15. • The physical, mechanical, and thermal conductive properties of mortar are found to be influenced by the amount of insulation. • The prediction model of thermal conductivity of high-strength thermal insulation mortar is established. [ABSTRACT FROM AUTHOR]