A product performance rapid simulation approach driven by digital twin data: Part 2. For variable operating conditions.

As mentioned in Part 1, for product iterative design, the digital simulation method, as the product performance analysis method, has the problems of time cost and computing resources. To address this issue, a product performance rapid simulation approach driven by digital twin (DT) data for variable product structures in Part 1 was proposed, which could replace the digital simulation method. Meanwhile, for performance analysis under variable operating conditions during the product design and operation phase, digital simulation also has the above problems. Therefore, based on the method for variable product structures proposed in Part 1, a product performance rapid simulation approach driven by DT data for variable operating conditions is proposed in this paper. Firstly, the framework for variable operating conditions is designed based on the makeTwin reference architecture, including twin source data acquisition for the product under different operating conditions, twin data-driven product performance rapid simulation model (RSM) construction for variable operating conditions, and rapid evaluation of product critical performance based on RSM. Then, the implementation of the framework is introduced in detail. At last, a case study for critical loosening load evaluation of bolted joint is carried out. The result indicates that the proposed method is feasible, as well as costs shorter simulation time than the traditional digital simulation method. [ABSTRACT FROM AUTHOR]