Optimizing geopolymer mortar for shotcrete applications by focusing on flowability and early-age mechanical characteristics.

To facilitate the use of geopolymer materials in shotcrete applications, this study presents the development of a geopolymer mortar and explores its flowability and early-stage mechanical properties. Firstly, 15 groups of geopolymer mortar specimens with 3 liquid-binder ratios (0.70, 0.75 and 0.80) and 5 binder-aggregate ratios (0.225, 0.250, 0.275, 0.300 and 0.325) were developed. Secondly, the P-wave velocity, slump, early-age compressive strength and compressive strength were obtained by ultrasonic pulse velocity test, slump test and uniaxial compressive test. Thirdly, discussion on the effect of liquid-binder ratio and binder-aggregate ratio on P-wave velocity, flowability, compressive strength and early-age compressive strength of geopolymer mortar were carried out. Finally, an optimal mix proportions rang of geopolymer mortar materials that meet the requirements of wet shotcrete technology were proposed. The results show that P-wave velocity, slump, early-age compressive strength and compressive strength increase as the increasing of liquid-binder ratio. The slump, compressive strength and P-wave increase as the increasing of binder-aggregate ratio. Moreover, the optimal binder-aggregate ratios were proposed as 0.244 - 0.321, 0.228 - 0.298, and 0.209 - 0.241 for geopolymer mortar with a liquid-binder ratio of 0.70, 0.75 and 0.80, respectively. Geopolymer mortar in these mix proportions achieves compressive strengths ranging from 28.4 MPa to 41.1 MPa after curing for 1 day and 44.2 MPa to 55.4 MPa after curing for 28 days. The mix proportion of geopolymer mortar proposed in this paper can simultaneously meet the standard requirements for mechanical properties and flowability, demonstrating potential for wet shotcrete applications. • A mortar for shotcrete application has been developed using geopolymer as the primary material. • The effects of liquid-binder and binder-aggregate ratios on mortar properties were investigated. • Flowability and early-age mechanical properties of the developed mortar were comprehensively analyzed. • An optimal mix proportion range was proposed for effective use in geopolymer shotcrete applications. [ABSTRACT FROM AUTHOR]