Study on the physical encapsulation mechanism of heavy metals in fly ash carbonation solidification based on synthetic pellets.

[Display omitted] • This study used synthetic pellets to amplify the fly ash carbonation reaction. • Physical encapsulation is the main mechanism for solidifying heavy metals. • Carbonation depth determined heavy metal solidification rate. • Shrinking core model can be applied to carbonation and leaching. • Leaching of heavy metals from carbonized fly ash can be divided into three stages. The physical encapsulation mechanism prevents the leaching of heavy metals by forming calcium carbonate-encapsulated fly ash through the reaction of carbon dioxide and calcium oxide. However, current research in this area primarily involves qualitative analysis, focusing on various methods to enhance the fixation effect of heavy metals. There is a lack of quantitative description regarding how physical encapsulation solidifies heavy metals, and the solidification mechanism of heavy metals is challenging to verify through macroscopic experiments. In this paper, a method for synthesizing small fly ash particles into pellets is proposed to quantitatively study the mechanism of physically encapsulating heavy metals. The data from the carbonation reaction and leaching reaction are fitted using the shrinking core model. The depth of carbonation increases with the lengthening of carbonation time, and the physical encapsulation strengthens the immobilization of heavy metals. The leaching of heavy metals after carbonation can be categorized into three stages based on the shrinking core model: external diffusion, internal diffusion, and chemical reaction control. Synthetic pellets enhance all three stages, especially the external diffusion, which is not detectable with fly ash powder. The fitting results of the experimental data for the carbonation reaction of the enlarged synthetic pellets and the shrinking core model are both above 0.9. This indicates that the primary barrier to leaching of heavy metals is the physical encapsulation formed by the carbonation reaction following the shrinking core model. The physical encapsulation serves as the primary mechanism for the solidification of heavy metals during the carbonation process. [ABSTRACT FROM AUTHOR]