Modeling and simulation of dynamic characteristics of a green ammonia synthesis system.

[Display omitted] • Nonlinear dynamic model of a green ammonia synthesis system is developed. • Start-up of H 2 and N 2 subsystems and warm start-up of ammonia reactor are studied. • System dynamic responses under fluctuations of renewable energy are also analyzed. • Bed temperature, H 2 /N 2 ratio and pressure are well maintained by PID controllers. • Buffer tank decreases the reactor variation and is important for pressure control. Green ammonia production system driven by renewable electricity will be under frequent dynamic operation due to the fluctuation of renewable energy. The nonlinear dynamic model of a green ammonia synthesis system is developed and the dynamic responses of PEM (proton exchange membrane) electrolysis subsystem, PSA (Pressure swing adsorption) subsystem and ammonia synthesis subsystem during the start-up process and under the fluctuation of renewable electrical current are analyzed. The start-up dynamic results show that the hydrogen production rate of PEM electrolysis system is positively correlated to the current. The nitrogen output of PSA system is affected by the adsorption time, adsorption pressure, bed length, and air velocity. A start-up period of 300 min from the warmed-up state to the design state can maintain the temperature rise rate of the ammonia synthesis reactor at approximately 40 K/h. The dynamic results under step fluctuations of electrical current show that the PEM electrolysis subsystem and the PSA subsystem response fast compared to the ammonia synthesis reactor and buffer tanks. Using large buffer tanks to smooth the fluctuation allows the system to slide with the variation of renewable current to some extent, resulting in a higher outlet ammonia fraction when the current increases. Different volume ratios of the hydrogen tank to the nitrogen tank volume can lead to different variations of the hydrogen/nitrogen ratio. PID controllers can effectively maintain the bed temperatures, hydrogen/nitrogen ratio, and pressure of the ammonia synthesis reactor at their set points despite fluctuations in renewable electrical current. Buffer tanks are necessary to compensate for the imbalance between the flow rate fluctuation caused by current change and the flow rate regulation caused by PID controllers. [ABSTRACT FROM AUTHOR]