Experimental and numerical analysis of TiAlN coated tool for varying cutting speeds using DEFORM-3D.

The following paper aims to provide a detailed analysis of the effect of different cutting speeds in the face milling of AISI 1045 steel using coated tool. Simulations would aid in solving problems associated with experiments, leading to reduced costs and risks. DEFORM 3D is a commercially used simulation software capable of implementing machining simulations using the theory of finite element modelling. A conventional DEFORM 3D milling model has been prepared for the analysis of cutting forces and chip formation and the simulation has been carried out for two conditions. The temperature and force parameters were analyzed after carrying out the experiment and simulation under the influence of different machining and environmental conditions. The results of the simulation revealed that the predicted values of FEA possess good accuracy. [ABSTRACT FROM AUTHOR]