Hydrogen production and pollutants emission characteristics by co-gasified of paper-mill sludge and automobile shredder residues in a commercial scale fluidized bed gasifier.

This research investigated the hydrogen production and energy conversion from automobile shredder residues (ASRs) and paper mill sludge (PMS) co-gasified in a full-scale fluidized bed gasification plant. The results obtained from full-scale tests provided important information on the feasible assessment of ASRs-to-energy and the selection of alternative technologies for ASRs. Based on the analysis results of produced gas composition, H 2 , CO, and CH 4 composition produced from paper-mill sludge gasified were 4.17%–6.01%, 3.08%–4.32%, 1.71%–2.4%, respectively. Another C 2 gas composition ranged from 2.9% to 3.59%. The heating value of produced gas ranged between 1.64 MJ/Nm3 and 2.18 MJ/Nm3. In the case of 10% ASR addition, the heating value of produced gas was slightly increased to 1.84 MJ/Nm3-2.34 MJ/Nm3. The dioxin emission concentration of flue gas was approximately 0.064 ng I-TEQ/Nm3. It can comply with Taiwan regulation thresholds. The dioxin leaching concentrations of residues derived from gasification were also in compliance with regulation limits by the TCLP test. Meanwhile, in the case of 10% ASRs addition, the dioxin equivalence concentration of gasified residue was nearly 0.002 ng I-TEQ/Nm3. It was far below the current regulation standard limit. In summary, the results of this research have proved the performance of ASRs-to-energy by co-gasified with paper mill sludge using a full-scale gasification plant. The results obtained from this research also provided the information for selecting ASRs alternative technologies and operating full-scale gasifiers in the future. [Display omitted] • This study has confirmed the feasibility of co-gasification of calcium-rich PMS and chlorine-rich ASRs. • Adding 5%–15% of ASRs can maintain the regular operation of the full-scale commercial gasifier. • The synthesis gas has a composition of 4.91 vol% H 2 and 2.06 vol% CO, with a LHV of 1.93 MJ/Nm3. • The HCl emission could comply with regulation thresholds in co-gasification. • Dioxin reformation reduced significantly in co-gasification of PMS and ASRs. [ABSTRACT FROM AUTHOR]