Influence of red mud on the engineering and microstructural properties of sustainable ultra-high performance concrete.

• Different percentages of red mud were added in UHPC. • 20% replacement of red mud was preferable with respect to pumpability and buildability. • Upcycling the red mud in UHPC is an energy-saving and low-cost strategy to address disposal of solid waste. This paper introduces a new application of industrial solid waste red mud to use as a cementitious material in the development of ultra-high performance concrete (UHPC) performances. In addition, utilization of red mud can reduce the environmental impact of red mud landfill. For gaining this aims, UHPC specimens were prepared with different contents of red mud and analyzed the effects of different RM contents on the fluidity, setting time, mechanical properties, durability, drying shrinkage and microstructure of the red mud-based UHPC. The results indicated that fluidity was reduced to 310 mm at 20% red mud level, but it still belongs to enormous fluidity, which is convenient for construction. In addition, it is worth noting that using red mud instead of cement can significantly shorten the setting time, providing a new method for applying the UHPC rapid-repairing process. Red mud-based UHPC mortar prepared with appropriate red mud instead of cement exhibits higher mechanical properties, better durability and reduced drying shrinkage of UHPC during curing. After curing for 28d, the highest compressive strength of UHPC samples containing 20% red mud was 129.5 MPa, the compressive strength of the UHPC samples' sulfate resistance was 136.6 MPa, and the drying shrinkage value was around 414 µm. Moreover, observed information from scanning electron microscopy (SEM) noted that red mud can fill the micro-cracks between particles of cementitious materials, make the structure more compact and form new hydrates. Finally, the two characteristics of low cost and energy consumption further promote the sustainable application of red mud-based UHPC. Therefore, replacing OPC with 20% RM is meaningful to produce a sustainable UHPC mixture and field applications. [ABSTRACT FROM AUTHOR]