Direct non-oxidative methane coupling on vitreous silica supported iron catalysts.

Direct non-oxidative methane coupling (NMC) is one of the promising pathways for methane upgrading into value-added olefin and aromatic hydrocarbons. The silica-supported iron (i.e., Fe/SiO 2) catalyst has been reported effective for NMC, but the effects of silica support on the catalyst property and NMC performance have rarely been explored. In this work, we prepared a vitreous silica-supported iron (Fe/SiO 2 -V) catalyst by flame fusion of a mixture of quartz silica and fayalite. The physicochemical properties and NMC performance of the as-prepared catalysts were measured. Compared to crystalline cristobalite support in Fe/SiO 2 catalyst that has been studied previously, vitreous silica support has disordered Si-O bonds and structural defects, enabling better iron dispersion and more vital metal-support interaction. The as-prepared Fe/SiO 2 -V catalyst had a shorter induction period in methane activation and lower coke yield in NMC. The increase in iron concentration in Fe/SiO 2 -V catalysts elongated the catalyst induction period and promoted aromatics and coke formation. The coke type of the spent Fe/SiO 2 -V catalyst is more uniform than the cristobalite-supported iron catalyst. [Display omitted] • Vitreous silica-supported iron catalysts were prepared by an oxyhydrogen flame fusion method. • The amorphous vitreous silica support contains disordered and defective Si-O bonds. • Iron has higher dispersion and more uniform bonding in the vitreous silica support. • Vitreous silica-supported iron enabled fast methane activation and low coking in NMC. • Increase in iron loading in vitreous silica support promoted aromatics formation. [ABSTRACT FROM AUTHOR]