Functional gradation of aluminum alloy by impact of ballistics as severe plastic deformation process.

• Ballistic, a high strain-rate method, used to produce functionally graded materials. • Hardness and microstructures are studied as functional properties. • Axisymmetric & unsymmetrical variation can be achieved. • The variation can be controlled by the leading edge shape, speed, & target material. In the present effort, impact of bullets fired at high speeds on a stationary target was used as a high strain-rate plastic deformation method to generate Functionally Graded Materials (FGMs). The bullet-shaped Aluminum alloy Al5052 specimens impacted the UHMWPE target at different projectile velocities ranging from 100 m/s to 750 m/s, to study the effect of the impact speed. Moreover, few of the projectiles impacted along the longitudinal axis whereas the remaining projectiles impacted with an obliquity to investigate the effect of leading-edge shape. The metallography of the projectile specimens fired at 750 m/s shows grain refinement from 70 ± 3 μm at the rear/ un-deformed point to 10 ± 1 μm at the front/ severely deformed point which is in the impact zone. Similar but of less magnitude variations were observed at other impact speeds also. The hardness variation was 45% (70 ± 3 HV at the rear surface to 102 ± 2 HV at the front face) at 750 m/s. Moreover, least variation in hardness and grain size was observed for projectile impacted at lowest velocity tested (100 m/s). Further, functionality in hardness and grain refinement was seen in graded direction due to shape of the projectile specimens, impact velocity, and target material. Depending upon the impact angles, axisymmetric (impacted normal to the longitudinal axis) or unsymmetrical (impacted at an angle) variation of grain refinement and hardness was observed. [Display omitted] [ABSTRACT FROM AUTHOR]