Erosion resistance of ethylene propylene diene monomer insulations reinforced with precoated multi-walled carbon nanotubes.

Condensed particles in the internal flow field of a solid rocket motor can cause serious erosion to thermal insulations under overload flight condition. Multi-walled carbon nanotubes (MWCNTs) can improve erosion resistance of insulations but at the cost of reduced thermal insulation performance. In this study, MWCNTs were precoated with pyrolytic carbon via chemical vapor deposition to reduce their thermal conductivity. Further, ethylene propylene diene monomer insulations reinforced with different contents of MWCNTs and precoated MWCNTs were prepared. Moreover, their ablation performances under simulated overload ablation conditions were tested and compared. Experimental results show that precoated MWCNTs can not only improve thermal insulation performance but also significantly increase particle erosion resistance of ethylene propylene diene monomer insulation materials. Charring ablation rate of the formula with 10phr precoated MWCNTs is 44.3% lower than that of basic formula and 41.6% lower than that of the formula with 3phr MWCNTs which has the same pure MWCNTs content. The char layers of MWCNTs reinforced formulas are more complete than basic formula, indicating that MWCNTs can improve char layer structure under particle erosion condition. The precoated MWCNTs can also promote the CVD reaction of pyrolysis gas in char layers during ablation, decreasing the porosity of char layers, which can increase the particle erosion resistance of insulation. • Particle resistance of EPDM insulation was studied with the overload simulation SRM; • EPDM insulation with less quantity of precoated MWCNTs retain good particle resistances; • Precoated MWCNTs can promote CVD reaction of pyrolysis gas within char layers. [ABSTRACT FROM AUTHOR]