Effect of the Ag addition on the compressibility, sintering and properties of Ti6Al4V/xAg composites processed by powder metallurgy.

• A mixture rule can predict the green density of Ti6Al4V/xAg powder mixes. • Pore filling by liquid phase drives the densification of Ti6Al4V/xAg composites. • Formation of Ti 2 Ag and TiAg is due to solid state diffusion into the Ti6Al4V matrix. • Isolated pores are obtained by adding 20 vol% of Ag into Ti6Al4V matrix. • Microhardness shows a linearly behavior with respect to the relative density. This work investigates the fabrication of Ti6Al4V/xAg composites processed by powder metallurgy. An atomized Ti6Al4V powder was blended with 0, 5, 10, 15 and 20 vol% of Ag particles, compacted in a die, and sintered above Ag melting point. The compressibility of the mixtures was analyzed, and the sintering kinetics was evaluated by dilatometry tests. The characterization of sintered samples by microtomography, SEM and diffraction analysis allowed determining the effect of Ag amount on the sintering process and on microstructural changes arising during sintering. The mechanical properties of sintered materials were investigated by microhardness. The compressibility of Ti6Al4V powder was found to be improved by adding soft Ag particles, which resulted in denser packing and larger plastic deformation. The densification during compaction can be predicted by Heckel model and the rule of mixture. It was next found that sintering was driven by volume diffusion in the solid state for Ag content lower than 10 vol% and involved a liquid phase for Ag content higher than 15 vol%. In the latter case, the liquid fills the interconnected pores under the action of capillary forces as the quantity of liquid increased. The microstructure was composed mainly of α-Ti, Ti 2 Ag, and Ag, which filled the pores between Ti6Al4V particles. Microhardness data showed a maximum value with 20 vol% of Ag. This value is similar to those reported for highly dense Ti6Al4V. It has thus proved that close to full-dense Ti6Al4V/20Ag composites can be processed by powder metallurgy. [ABSTRACT FROM AUTHOR]