Organic-inorganic hybridization of isoreticular metal-organic framework-3 with melamine for efficiently reducing the fire risk of epoxy resin.

Organic-inorganic hybrid flame retardant technology integrates independent ingredients into a whole, thus showing advantage of simultaneous improvement in flame retardant, smoke suppressant and mechanical properties of polymers over traditional flame retardants. In this work, a novel organic-inorganic hybrid flame retardant denoted as IR-MOF-3-Mel was synthesized by covalent hybridization of isoreticular metal-organic framework-3 (IR-MOF-3) with melamine. A relatively low amount of IR-MOF-3-Mel nanoparticles dramatically decreased the fire risk of epoxy resin (EP). Specifically, the EP with only 2.0 wt% of IR-MOF-3-Mel achieved a limiting oxygen index (LOI) of 30.5% as well as a UL-94 V-0 classification, whereas its counterpart with 2.0 wt% of IR-MOF-3 showed a LOI of 25.0% and no classification in UL-94 test. Furthermore, the peak heat release rate, total heat release and smoke production rate of the EP with 2.0 wt% of IR-MOF-3-Mel was declined by 74.0%, 71.4% and 35.6%, respectively, compared to neat EP. Additionally, the glass transition temperature, the tensile strength, and the young's modulus were 11 °C, 38%, and 27% higher than those of neat EP, respectively. The flame retardant mechanism analysis clarified that IR-MOF-3-Mel contributed to formation of a char layer with a high level of thermal resistance and graphitization which accounted for significantly reduced fire risks. Image 1 • With only 1.5 wt% of IR-MOF-3-Mel, the EP composite achieved a UL-94 V-0 rating. • 2.0 wt% of IR-MOF-3-Mel leads to an unprecedented reduction in both PHRR (−74.0%) and THR (−71.4%) of epoxy composites. • IR-MOF-3-Mel hybrid also shows good smoke suppression effect. • 2.0 wt% of IR-MOF-3-Mel improves the tensile strength by 38% compared to neat EP. [ABSTRACT FROM AUTHOR]