Upward-facing multi-nozzle spray cooling experiments for external cooling of reactor pressure vessels.

• Multi-nozzle spray cooling of a downward-facing large heated surface (96 cm2) is studied experimentally. • For the application of RPV external cooling, the influence of surface inclination to spray cooling system was also considered. • A surface heat flux margin of ~2.5 MW/m2 was obtained at every inclination. • The inclination angle has no effect on the spray cooling heat transfer. • With the obtained spray cooling heat flux, IVR is possible in the large power reactors. Cooling by water spray is a well-known technology that can reach significantly higher Critical Heat Flux (CHF) compared to other cooling methods. For the light water reactor safety, the in-vessel retention (IVR) by external reactor vessel cooling (ERVC) is a comprehensive severe accident management strategy to arrest and confine the corium in the lower head of the reactor pressure vessel. Heat fluxes up to 1.5 MW/m2 have already been assumed attainable in low-power nuclear reactors while cooling required in high-power reactors is expected to reach 2.5 MW/m2. Instead of reactor lower head flooding and relying on cooling due to natural convection, a viable and more efficient alternative is to spray the external surface of the vessel. Given all the advantages of spray cooling reported in the literature, a lab-scale experimental facility was built to validate the efficiency of multi-nozzle spray cooling of a downward-facing heated surface inclined at different angles up to 90o. The facility employed a 2 × 3 matrix of spray nozzles to cool the FeCrAl alloy foil with an effectively heated surface area of 96 cm2 using water as the coolant. Heat loads and surface inclinations were varied parameters in the test matrix. The results show that no significant variations in spray cooling performance concerning the inclination of the heated surface. A surface heat flux of 2.5 MW/m2 was achieved at every inclination of the downward-facing surface. The results also indicate that more uniform liquid film distribution could be obtained for some inclinations, which in turn leads to maintaining low surface temperature. The obtained surface heat flux margin by spray cooling indicates that it is feasible to adopt IVR-ERVC strategy for a large power reactor. [ABSTRACT FROM AUTHOR]