Fabrication and mechanical properties of α-Al2O3 whisker reinforced cu-graphite matrix composites.

In this work, α-Al 2 O 3 whisker reinforced Cu-graphite matrix composites were prepared by spark plasma sintering. Results show that the surface modification of α-Al 2 O 3 whiskers with sodium dodecyl sulfate solution can improve its dispersibility, and the composites obtained are basically completely dense. The relative density of all composite materials is above 95%. The interface bonding mode in the composite is mainly mechanical bonding, and the formation of a diffusion layer is also observed from interfaces. With the increase of α-Al 2 O 3 whisker content, mechanical properties of the composites increase first and then decrease. The composite with 1.0 wt% α-Al 2 O 3 whisker has the best performance. The corresponding relative density, hardness and compressive strength are 96.35%, 56.20 HV, 139.12 MPa, respectively. By analyzing microstructure and fracture morphology of the composites, it is determined that the strengthening mechanisms are mainly fine grain strengthening, particle strengthening and load transfer. Simultaneously, the fracture type is brittle fracture. Unlabelled Image • The α-Al 2 O 3 whisker reinforced Cu-graphite composites were prepared via SPS. • The interface between the matrix and α-Al 2 O 3 whisker was analyzed. • The strengthening mechanism of Cu-graphite composites was investigated. • Fracture mechanisms of the composites were analyzed systematically. [ABSTRACT FROM AUTHOR]