Operation strategy optimization of desulfurization system based on data mining.

• An optimization method for coal-fired power plant desulfurization systems is proposed. • The optimization method can effectively reduce the desulfurization cost. • An enhanced FCM clustering method is developed. Desulfurization systems in coal-fired power stations often suffer the problem of high operating costs caused by a rule-of-thumb control strategy, which implies great potential for optimization of the operation. Due to the complex desulfurization mechanism, frequently fluctuating unit load, and severe disturbance, it is challenging to determine the optimal operating parameters based on the traditional mechanistic models, and the operating parameters are closely related to the operational efficiency of the flue gas desulfurization system. In this paper, an operation strategy optimization method for the desulfurization process is proposed based on a data mining framework, which is able to determine online the optimal operating parameter settings from a large amount of historical data. First, Principal Component Analysis (PCA) is used to reduce data redundancy by mapping the data into a new vector space. Based on the new vector space, an enhanced fuzzy C-means clustering (Enhanced-FCM) is developed to cluster the historical data into groups sharing similar characteristics. Taking sulfur dioxide emission concentration as a constraint condition, the system is optimized with economic benefits and desulfurization efficiency as the objective function. When performing optimization, the group that current operating conditions belong to is determined first, then the operating parameters of the best performance are searched within the group and provided as the optimization results. The method is validated and tested based on the data from a wet flue gas desulfurization (WFGD) system of a 1000 MWe supercritical coal-fired power plant in China. The results indicate that the proposed operation strategy can appropriately obtain operating parameter settings at different conditions, and effectively reduce the desulfurization cost under the constraint of meeting emission requirements. [ABSTRACT FROM AUTHOR]