Strain visualization of growing short fatigue cracks in the heat-affected zone of a Ni–Cr–Mo–V steel welded joint: Intergranular cracking and crack closure.

Physically short fatigue crack growth behavior in the heat-affected zone of a Ni–Cr–Mo–V steel welded joint was investigated in-situ in SEM to reveal effects of crack closure and tortuous crack growth path on crack-tip straining behavior with the help of high resolution digital image correlation technique. The crack growth path and associated fatigue damage at microstructural scale was characterized by electron backscatter diffraction and electron channeling contrast imaging techniques. Results showed that the short crack growth was influenced by both local microstructure and global strength gradient. The short crack could deflect intergranularly when meeting with one large grain due to misfit deformation and strain localization. The crack closure, which was accompanied during loading and unloading in terms of crack surface contact, shielded the real crack-tip and manifested itself well in both compressive strain at crack wake and strain development at crack-tip. It is indicated that strain localization at lathy boundaries and formation of sub-grains was responsible for the fatigue of short cracks. • Physically short fatigue crack grew within HAZ of a welded joint. • Crack closure at crack wake could affect crack-tip straining and evolution. • Crack growth path deflection and intergranular cracking were due to misfit deformation and strain localization. • Fatigue crack growth was related with strain localization at martensitic lath boundaries. [ABSTRACT FROM AUTHOR]