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The present paper aims at the investigation of the nature and possible origin of solid residues found in the washing basins of Ultrasonic Mould Cleaning System (UMCS) plants. In particular, analyses have been focused on the potential PTFE provenience of the debris and the eventual effect of acid solutions used in the process. Moreover, spring vents taken apart from tyre moulds subjected to repeated use and cleaning cycles, have been analysed in order to determine signs of wear, damage extent and its possible causes. Analyses have been performed by means of FT-IR, TGA, SEM-EDX and XRF, obtaining information on both organic and inorganic fractions. Results obtained seem to indicate that the degradation of PTFE is not responsible of the presence of these debris, and the acid solutions used in the process appear not to have a significant or direct role in the degradation and oxidation patterns.

This paper investigates the effect of a prolonged acid attack on the surface of PTFE by Thermogravimetric Analysis (TGA) and Differential Scanning Calorimetry (DSC). PTFE is very non-reactive, partly because of the strength of carbon–fluorine bonds and for its high crystallinity, and, as a consequence, it is often used in containers and pipework with reactive and corrosive chemicals. The PTFE under analysis is commercialized by two alternative producers in form of Teflon tapes. These tapes are adopted, as gaskets, in process plants where tires moulds are cleaned by acid solutions inside a multistage ultrasonic process. In this case, PTFE shows, in a relatively short operation time, inexplicably phenomena of surface degradation, which could be related, in general terms, to an acid attack. But, even considering the combined effect of ultrasonic waves, temperature, humidity and acid attack, the PTFE properties of resistance nominally exclude the risk of the extreme erosion phenomena as observed. The present experimental research aim at investigating this contradiction. A possible explanation could be related to the presence in the cleaning solution of unexpected fluorides, able to produce fluorinating agents and, thus, degrade carbon-fluorine bonds. Considering more the 300 chemical elements a tire compound consists in, it is really complex to preserve the original chemical composition of the cleaning solution. In this research PTFE samples have been treated with different mixtures of acids with the aim at investigating the different aging effects. The thermal analysis has permitted the experimental characterization of PTFE surface properties after acid attack, providing evidence of the degradation phenomena. In particular, the different acid treatments adopted for accelerating the aging of gaskets have highlighted the different behaviour of the PTFE matrix, but also differences between manufacturers.

This paper investigates the effect of a prolonged acid and thermal attack, on the surface of PTFE by Fourier Transform Infrared Micro-Spectroscopy (FT-IR). The materials are commercialized by two alternative producers in form of Teflon tapes. These tapes are installed in process plants where tires moulds are cleaned inside a multistage ultrasonic process. In these cases, Teflon tapes, having a role of gaskets, show inexplicably phenomena of degradation in relatively short operation periods. Even considering that these gaskets are exposed to the combined effect of ultrasonic waves, temperature, humidity and acid attack, the PTFE properties of resistance nominally exclude the possibility of these severe erosion phenomena. An interesting explanation can be related to the potential presence in the cleaning solution, mainly based on sulfamic acid, of highly reactive chemical compounds, as chlorides and fluorides, originated by the disaggregation of elements from the tire composition and/or additives used as processing aids and/or by catalytic effect generated by fluorine produced by PTFE degradation. In general, up to 300 different chemical elements, both organic and inorganic, natural and synthetic, are merged in a tire. Since this composition is practically unknown, especially regarding additives and “unusual elements”, representing a secrecy of each tire manufactures, it is really complex to define the chemical composition of the cleaning solution with an appropriate precision. As a consequence, the gaskets have been treated with different mixtures of acids in the way to combine a larger range of possibilities. Thus, the FT-IR experimental characterization of PTFE surface properties followed an appropriate accelerated aging, aiming at actuating the specific mechanics of wearing as in industrial use. The different acid treatments adopted for accelerating the aging of gaskets have highlighted the different behaviour of the PTFE matrix, but also differences between manufacturers.

This paper describes an accelerate aging procedure used for investigating the surface alteration of PTFE gaskets commercialized by two alternative producers. These gaskets are installed in modern process plants where tires moulds are cleaned inside a multistage ultrasonic process. The surface of gaskets degrades inexplicably under ordinary operative conditions after a relatively short period. Even if these gaskets are exposed to a combination of ultrasonic waves, temperature, humidity and acid attack, the PTFE properties of resistance nominally exclude the possibility of severe erosion phenomena as highlighted during the real utilization. A possible explanation could be represented by the presence of unexpected chemical compounds emerging from the disaggregation of highly reacting elements from the tire composition. In particular, it is believed that the unpredicted combination of fluorides and chlorides could explain the violent chemical attack highlighted on steel tanks and on their gaskets. But no evidence exists. Thus, the experimental characterization of PTFE properties has to follow an appropriate accelerated aging, aiming at actuating the specific mechanics of wearing as in industrial use.

This paper investigates the effect of a prolonged acid attack on the surface of PTFE by Thermogravimetric Analysis (TGA) and Differential Scanning Calorimetry (DSC). PTFE is very non-reactive, partly because of the strength of carbon-fluorine bonds and for its high crystallinity, and, as a consequence, it is often used in containers and pipework with reactive and corrosive chemicals. The PTFE under analysis is commercialized by two alternative producers in form of Teflon tapes. These tapes are adopted, as gaskets, in process plants where tires moulds are cleaned by acid solutions inside a multistage ultrasonic process. In this case, PTFE shows, in a relatively short operation time, inexplicably phenomena of surface degradation, which could be related, in general terms, to an acid attack. But, even considering the combined effect of ultrasonic waves, temperature, humidity and acid attack, the PTFE properties of resistance nominally exclude the risk of the extreme erosion phenomena as observed. The present experimental research aim at investigating this contradiction. A possible explanation could be related to the presence in the cleaning solution of unexpected fluorides, able to produce fluorinating agents and, thus, degrade carbon-fluorine bonds. Considering more the 300 chemical elements a tire compound consists in, it is really complex to preserve the original chemical composition of the cleaning solution. In this research PTFE samples have been treated with different mixtures of acids with the aim at investigating the different aging effects. The thermal analysis has permitted the experimental characterization of PTFE surface properties after acid attack, providing evidence of the degradation phenomena. In particular, the different acid treatments adopted for accelerating the aging of gaskets have highlighted the different behaviour of the PTFE matrix, but also differences between manufacturers. [ABSTRACT FROM AUTHOR]

This paper investigates the effect of a prolonged acid and thermal attack, on the surface of PTFE by Fourier Transform Infrared Micro-Spectroscopy (μFTIR). The materials are commercialized by two alternative producers in form of Teflon tapes. These tapes are installed in process plants where tires moulds are cleaned inside a multistage ultrasonic process. In these cases, Teflon tapes, having a role of gaskets, show inexplicably phenomena of degradation in relatively short operation periods. Even considering that these gaskets are exposed to the combined effect of ultrasonic waves, temperature, humidity and acid attack, the PTFE properties of resistance nominally exclude the possibility of these severe erosion phenomena. An interesting explanation can be related to the potential presence in the cleaning solution, mainly based on sulfamic acid, of highly reactive chemical compounds, as chlorides and fluorides, originated by the disaggregation of elements from the tire composition and/or additives used as processing aids and/or by catalytic effect generated by fluorine produced by PTFE degradation. In general, up to 300 different chemical elements, both organic and inorganic, natural and synthetic, are merged in a tire. Since this composition is practically unknown, especially regarding additives and "unusual elements", representing a secrecy of each tire manufactures, it is really complex to define the chemical composition of the cleaning solution with an appropriate precision. As a consequence, the gaskets have been treated with different mixtures of acids in the way to combine a larger range of possibilities. Thus, the μFT-IR experimental characterization of PTFE surface properties followed an appropriate accelerated aging, aiming at actuating the specific mechanics of wearing as in industrial use. The different acid treatments adopted for accelerating the aging of gaskets have highlighted the different behaviour of the PTFE matrix, but also differences between manufacturers. [ABSTRACT FROM AUTHOR]

This paper describes an accelerate aging procedure used for investigating the surface alteration of PTFE gaskets commercialized by two alternative producers. These gaskets are installed in modern process plants where tires moulds are cleaned inside a multistage ultrasonic process. The surface of gaskets degrades inexplicably under ordinary operative conditions after a relatively short period. Even if these gaskets are exposed to a combination of ultrasonic waves, temperature, humidity and acid attack, the PTFE properties of resistance nominally exclude the possibility of severe erosion phenomena as highlighted during the real utilization. A possible explanation could be represented by the presence of unexpected chemical compounds emerging from the disaggregation of highly reacting elements from the tire composition. In particular, it is believed that the unpredicted combination of fluorides and chlorides could explain the violent chemical attack highlighted on steel tanks and on their gaskets. But no evidence exists. Thus, the experimental characterization of PTFE properties has to follow an appropriate accelerated aging, aiming at actuating the specific mechanics of wearing as in industrial use. [ABSTRACT FROM AUTHOR]

The hard disk drive is a reliable and relatively cheap mass storage device used in every computer nowadays. In this study, one major issue affecting the product quality of the fixture inside a hard disk drive is the surface contamination of the arm finger of actuator (AFA). For economical exploitation, a primary concern is to generate a model for optimizing the process parameter settings necessary to sustain the desired cleanliness level in an ultrasonic cleaning process. Two approaches were employed to identify critical process parameters, followed by the determination of the optimal parameter settings. The former approach was a statistical design of experiments (DOE) for developing regression equations for predicting the cleanliness level and finding out the dependence of each parameter and outcome. The latter approach was in using an artificial neural network (ANN) for building prediction models. A comparative study showed that both approaches have advantages over other methods. The results obtained show a reduction in contamination of the AFA; hence it provides an aid in the improvement of product quality. [ABSTRACT FROM AUTHOR]