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Featured Application: With RobustATR, we have developed an exceedingly compact and robust infrared attenuated total reflectance (IR-ATR) accessory uniquely integrating substrate-integrated hollow waveguides (iHWG) facilitating efficient coupling to quantum cascade laser (QCL) light sources. This sensing platform is particularly suited for real-world application scenarios. Small and compact mid-infrared devices are of increasing importance, as there are several applications demanding on-site and real-time measurements in harsh real-world scenarios. The RobustATR, an innovative infrared attenuated total reflectance (IR-ATR) accessory, has been developed and tested with exemplary analytes integrating a single-wavelength Fabry–Pérot quantum cascade laser as light source for testing the feasibility of a potentially miniaturized overall sensor design. Successful direct coupling of the laser radiation via substrate-integrated hollow waveguide (iHWG) coupling elements to the sensor interface could be shown, whereby exemplary analytes of environmental and medical relevance were tested, revealing the future potential for real-world applications. [ABSTRACT FROM AUTHOR]

An innovative mid-infrared spectroscopic sensor system based on quantum cascade lasers has been developed. The system combines the versatility of substrate-integrated hollow waveguides (IHWGs) with the robustness of attenuated total reflection (ATR) crystals employed as internal reflection waveguides for evanescent field sensing. IHWGs are highly reflective metal structures that propagate infrared (IR) radiation and were used as light pipes for coupling radiation into the ATR waveguide. The combined IHWG-ATR device has been designed such that the utmost stability and robustness of the optical alignment were ensured. This novel assembly enables evanescent field absorption measurements at yet unprecedently harsh conditions, that is, high pressure and temperature. Combining these advantages, this innovative sensor assembly is perfectly suited for taking ATR spectroscopy into the field where the robustness of the assembly and optical alignment is essential. Graphical Abstract [ABSTRACT FROM AUTHOR]

Small and compact mid-infrared devices are of increasing importance, as there are several applications demanding on-site and real-time measurements in harsh real-world scenarios. The RobustATR, an innovative infrared attenuated total reflectance (IR-ATR) accessory, has been developed and tested with exemplary analytes integrating a single-wavelength Fabry–Pérot quantum cascade laser as light source for testing the feasibility of a potentially miniaturized overall sensor design. Successful direct coupling of the laser radiation via substrate-integrated hollow waveguide (iHWG) coupling elements to the sensor interface could be shown, whereby exemplary analytes of environmental and medical relevance were tested, revealing the future potential for real-world applications.

Metal oxide (MOX) sensors are increasingly gaining attention in analytical applications. Their fundamental operation principle is based on conversion reactions of selected molecular species at their semiconducting surface. However, the exact turnover of analyte gas in relation to the concentration has not been investigated in detail to date. In the present study, two optical sensing techniques—luminescence quenching for molecular oxygen and infrared spectroscopy for carbon dioxide and methane—have been coupled for characterizing the behavior of an example semiconducting MOX methane gas sensor integrated into a recently developed low-volume gas cell. Thereby, oxygen consumption during MOX operation as well as the generation of carbon dioxide from the methane conversion reaction could be quantitatively monitored. The latter was analyzed via a direct mid-infrared gas sensor system based on substrate-integrated hollow waveguide (iHWG) technology combined with a portable Fourier transform infrared spectrometer, which has been able to not only detect the amount of generated carbon dioxide but also the consumption of methane during MOX operation. Hence, a method based entirely on direct optical detection schemes was developed for characterizing the actual signal generating processes—here for the detection of methane—via MOX sensing devices via near real-time online analysis. [ABSTRACT FROM AUTHOR]

The goal of this technical note was to compare experimentally and via simulation of eight substrate-integrated hollow waveguide (iHWG) designs, and to predict promising future iHWG structures in lieu of experiments. The iHWGs differed in their geometry (i.e., inlet funnel cross-section and inner channel cross-section), as well as in their material properties (i.e., type of metal, polish of inner channel). Experimentally, calibration functions of isobutane as a model analyte were determined, and the analytical figures of merit, i.e., signal-to-noise ratio, limit of detection, were evaluated for each iHWG. Evaluation of the amount of radiation incident at the real-world and simulated detector revealed that experiment and simulation were in excellent agreement. While material and quality of the inner channel wall did not have a significant influence on the performance, the iHWG geometry profoundly affected the performance in terms of light throughput: Increasing the inlet funnel dimensions and the inner channel cross-section benefits light throughout, and thus, the analytical signal. Based on these results, simulations of not yet fabricated iHWGs were performed and promising new iHWG structures were suggested. [ABSTRACT FROM AUTHOR]

[Display omitted] • Gas-phase FTIR spectroscopy is a useful tool for breath fingerprinting. • Breath-borne biomarkers can be measured using IR spectroscopy. • Acetaldehyde, acetone and NO can be used as biomarkers for COVID-19 monitoring. • Development of FTIR-gas phase for biomedical applications. The COVID-19 pandemic remains a global challenge now with the long-COVID arising. Mitigation measures focused on case counting, assessment and determination of variants and their likely targets of infection and transmission, the pursuit of drug treatments, use and enhancement of masks, social distancing, vaccination, post-infection rehabilitation, and mass screening. The latter is of utmost importance given the current scenario of infections, reinfections, and long-term health effects. Research on screening platforms has been developed to provide more sensitive, specific, and reliable tests that are accessible to the entire population and can be used to assess the prognosis of the disease as well as the subsequent health follow-up of patients with sequelae of COVID-19. Therefore, the aim of the present study was the simulation of exhaled breath of COVID-19 patients by evaluation of three identified COVID-19 indicator breath biomarkers (acetone (ACE), acetaldehyde (ACH) and nitric oxide (NO)) by gas-phase infrared spectroscopy as a proof-of-concept principle for the detection of infected patients' exhaled breath fingerprint and subsequent follow-up. The specific fingerprints of each of the compounds and the overall fingerprint were obtained. The synthetic exhaled breath evaluation concept revealed a linearity of r = 0.99 for all compounds, and LODs of 6.42, 13.81, 9.22 ppm, and LOQs of 42.26, 52.57, 69.23 ppm for NO, ACE, and ACH, respectively. This study proves the fundamental feasibility of gas-phase infrared spectroscopy for fingerprinting lung damage biomarkers in exhaled breath of patients with COVID-19. This analysis would allow faster and cheaper screening and follow-up of infected individuals, which could improve mass screening in POC settings. [ABSTRACT FROM AUTHOR]

According to their materials and operating parameters, metal oxide (MOX) sensors respond to target gases only by a change in sensor resistance with a lack in selectivity. By the use of infrared spectroscopy, highly discriminatory information from samples at a molecular level can be obtained and the selectivity can be enhanced. A low-volume gas cell was developed for a commercially available semiconducting MOX methane gas sensor and coupled directly to a mid-infrared gas sensor based on substrate-integrated hollow waveguide (iHWG) technology combined with a Fourier transform infrared spectrometer. This study demonstrates a sensing process with combined orthogonal sensors for fast, time-resolved, and synergic detection of methane and carbon dioxide in gas samples.

Gas analysis via mid-infrared (MIR) spectroscopic techniques has gained significance due to its inherent molecular selectivity and sensitivity probing pronounced vibrational, rotational, and roto-vibrational modes. In addition, MIR gas sensors are suitable for real-time monitoring in a wide variety of sensing scenarios. Our research team has recently introduced so-called substrate-integrated hollow waveguides (iHWGs) fabricated by precision milling, which have been demonstrated to be useful in online process monitoring, environmental sensing, and exhaled breath analysis especially if low sample volumes (i.e., few hundreds of microliters) are probed with rapid signal transients. A logical next step is to establish ultralightweight, potentially disposable, and low-cost substrate-integrated hollow waveguides, which may be readily customized and tailored to specific applications using 3D printing techniques. 3D printing provides access to an unprecedented variety of thermoplastic materials including biocompatible polylactides, readily etchable styrene copolymers, and magnetic or conductive materials. Thus, the properties of the waveguide may be adapted to suit its designated application, e.g., drone-mounted ultralightweight waveguides for environmental monitoring or biocompatible disposable sensor interfaces in medical/clinical applications.

In this study, an innovative approach based on fiberoptically coupled substrate-integrated hollow waveguide (iHWG) gas cells for the analysis of low sample volumes suitable for remote broad- and narrow-band mid-infrared (MIR; 2.5-20 μm) sensing applications is reported. The feasibility of remotely addressing iHWG gas cells, configured in a double-pass geometry via a reflector, by direct coupling to a 7-around-1 mid-infrared fiber bundle is demonstrated, facilitating low-level hydrocarbon gas analysis. For comparison studies, two iHWGs with substrate dimensions of 50 × 50 × 12 mm (L × W × H) and geometric channel lengths of 138 and 58.5 mm, serving as miniature light-guiding gas cells, were fiber-coupled to a Fourier transform infrared spectrometer enabling broadband MIR sensing. In addition to the fundamental feasibility of this concept, the achievable sensitivity toward several gaseous hydrocarbons and the reproducibility of assembling the fiber-iHWG interface were investigated.