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Technological advancements have revolutionized the space industry, facilitating deep space exploration using CubeSats. One objective is to locate potential life-support elements, such as water, on extraterrestrial planets. Water possesses a distinct spectral signature at 183 GHz, useful in remote sensing and environmental monitoring applications. Detecting this signature provides crucial information about water and ice presence and distribution on celestial bodies, aiding future exploration and colonization efforts. Mostly in space remote sensing uses corrugated horn antennae due to high gain and radiation patterns but fabrication of corrugated antenna is very challenging or even impossible in some cases. To ease this challenge, in our research we propose ideas to transform a corrugated horn antenna into a smooth-walled design by using MATLAB Cubic smoothing Splines algorithms. We compare simulation results between smooth-walled and corrugated antennas, and we can see some improvements in insertion losses, Voltage Standing Wave ratio (VSWR), and gain. We also manufactured this 183 GHz antenna using a commercially available 3D printer by utilizing Acrylonitrile Butadiene Styrene (ABS) material. The antenna surface was then coated with a thin layer of copper using conductive paint. In the end, we practically evaluate smooth-walled antenna functionality and compare it with the theriacal results. Validating the antenna's functionality proposes a cost-effective and accessible production method to be used in a CubeSat engineering model or university students' project. [ABSTRACT FROM AUTHOR]

Technological advancements have revolutionized the space industry, facilitating deep space exploration using CubeSats. One objective is to locate potential life-support elements, such as water, on extraterrestrial planets. Water possesses a distinct spectral signature at 183 GHz, useful in remote sensing and environmental monitoring applications. Detecting this signature provides crucial information about water and ice presence and distribution on celestial bodies, aiding future exploration and colonization efforts. Mostly in space remote sensing uses corrugated horn antennae due to high gain and radiation patterns but fabrication of corrugated antenna is very challenging or even impossible in some cases. To ease this challenge, in our research we propose ideas to transform a corrugated horn antenna into a smooth-walled design by using MATLAB Cubic smoothing Splines algorithms. We compare simulation results between smooth-walled and corrugated antennas, and we can see some improvements in insertion losses, Voltage Standing Wave ratio (VSWR), and gain. We also manufactured this 183 GHz antenna using a commercially available 3D printer by utilizing Acrylonitrile Butadiene Styrene (ABS) material. The antenna surface was then coated with a thin layer of copper using conductive paint. In the end, we practically evaluate smooth-walled antenna functionality and compare it with the theriacal results. Validating the antenna’s functionality proposes a cost-effective and accessible production method to be used in a CubeSat engineering model or university students’ project.