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Robotics and automation technologies are now used extensively in agriculture, while production operations for tree fruit crops still largely depend on manual labor. Manual pruning is a labor-intensive and costly task in apple production. Robotic pruning is a potential solution, but it involves several challenges due to the unstructured work environment. This study focused on designing an end-effector prototype for pruning considering the maneuvering, spatial, mechanical, and horticultural requirements. Branch cutting force was measured with a thin force sensor to provide guidelines for the end-effector design. The test results indicated the relationship between the force required to cut different diameter branches with an R2 value of 0.93. The end-effector was developed using two rotary motors, a pneumatic cylinder, and a pair of bypass shear blades. A three-directional linear manipulator system and a control system were built for moving the endeffector to targeted locations. A mathematical model was developed for simulation of the workspace utilization and reachable points of the end-effector. The simulation results indicated that the end-effector can be aligned in a wide range of orientations of the cutter. Field tests were conducted for validation of the simulation results and performance assessment of the end-effector. The results indicated that the end-effector with the current parameter settings successfully cut branches up to 12 mm in diameter and was able to cut branches in a wide range of possible orientations in a given 3D space. The robotic end-effector developed in this study is a core component of an automated pruning system for fruit trees. In future work, an integrated manipulator system will be developed for branch accessibility with collision-free trajectories [ABSTRACT FROM AUTHOR]

• A 3R DoF end-effector was integrated with a cartesian manipulator for tree pruning. • Reachable workspace, dexterity and manipulability of the end-effector were analyzed. • The end-effector was able to reach branches with an appropriate cutter orientation. • The shear cutter was able to cut ≤25 mm diameter branches of different orientations. Robotic pruning is a potential solution to address the issues of labor shortages and high associated costs, but it has challenges due to the unstructured working environment. For successful robotic pruning, target branches have to be reached with fewer spatial requirements for the end-effector cutter and the manipulator. A three-rotational (3R) degrees of freedom (DoF) end-effector was designed considering maneuvering, spatial, mechanical, and horticultural requirements. Simulations were conducted with the end-effector to investigate the reachable workspace, the cutter frame orientation, and the manipulability index. The simulation results suggested that the proposed design has a spherical reachable workspace with a void due to the presence of a physical constraint of the linear arm. The manipulability index was determined to be independent of the rotation of the first and last joint of the end-effector. The prototype of the proposed end-effector was integrated with a cartesian manipulator. An Arduino-based control system was developed along utilizing a Matlab graphical user interface (GUI). A series of field tests were conducted on 'Fuji'/Bud. 9 apple trees with trellis-trained architecture. The field tests validated the simulation results, and the end-effector successfully cut branches up to ~25 mm diameter at wide range of orientations. This study provides the foundation for future investigations of branch accessibility for pruning with an integrated 3R end-effector and a cartesian manipulator system following a collision free trajectory. [ABSTRACT FROM AUTHOR]