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Tool wear will reduce workpieces' quality and accuracy. In this paper, the vibration signals of the milling process were analyzed, and it was found that historical fluctuations still have an impact on the existing state. First of all, the linear fractional alpha-stable motion (LFSM) was investigated, along with a differential iterative model with it as the noise term is constructed according to the fractional-order Ito formula; the general solution of this model is derived by semimartingale approximation. After that, for the chaotic features of the vibration signal, the time-frequency domain characteristics were extracted using principal component analysis (PCA), and the relationship between the variation of the generalized Hurst exponent and tool wear was established using multifractal detrended fluctuation analysis (MDFA). Then, the maximum prediction length was obtained by the maximum Lyapunov exponent (MLE), which allows for analysis of the vibration signal. Finally, tool condition diagnosis was carried out by the evolving connectionist system (ECoS). The results show that the LFSM iterative model with semimartingale approximation combined with PCA and MDFA are effective for the prediction of vibration trends and tool condition. Further, the monitoring of tool condition using ECoS is also effective. [ABSTRACT FROM AUTHOR]

Tool wear will reduce workpieces’ quality and accuracy. In this paper, the vibration signals of the milling process were analyzed, and it was found that historical fluctuations still have an impact on the existing state. First of all, the linear fractional alpha-stable motion (LFSM) was investigated, along with a differential iterative model with it as the noise term is constructed according to the fractional-order Ito formula; the general solution of this model is derived by semimartingale approximation. After that, for the chaotic features of the vibration signal, the time-frequency domain characteristics were extracted using principal component analysis (PCA), and the relationship between the variation of the generalized Hurst exponent and tool wear was established using multifractal detrended fluctuation analysis (MDFA). Then, the maximum prediction length was obtained by the maximum Lyapunov exponent (MLE), which allows for analysis of the vibration signal. Finally, tool condition diagnosis was carried out by the evolving connectionist system (ECoS). The results show that the LFSM iterative model with semimartingale approximation combined with PCA and MDFA are effective for the prediction of vibration trends and tool condition. Further, the monitoring of tool condition using ECoS is also effective.