470 results on '"lean product development"'
Search Results
2. A complete lean system design for team-oriented product development projects.
- Author
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Durmusoglu, Mehmet Bulent and Aglan, Canan
- Abstract
Purpose: The inherent variability on process times and demand are the factors that prevent the efficient application of lean philosophy in multi-project product development (PD) environments. Considering this variability, a hybrid push–pull project control system is developed, and value stream costing (VSC) analysis is performed to reflect the relation between project lead time, capacity and project cost. The assessment of the push/pull project control on lead time improvement and long-term savings on capacity have been aimed with the proposed complete design structure. Design/methodology/approach: In a team-based structure, formed through clustering, push control techniques for planning tasks within cross-functional teams and pull control techniques for planning tasks between cross-functional teams are developed. The final step evaluates the proposed structure through VSC and long-term savings have been pointed out, especially in terms of freed-up capacity. For the validation of the proposed methodology, an office furniture manufacturing firm's PD department has been considered and the performance of the hybrid system has been observed through simulation experiments and based on the simulation results, the lean system is evaluated by VSC. Findings: The results of simulation experiments show a superior performance of the proposed hybrid push/pull project control mechanism under different settings of cycle time between projects or shortly project cycle time, dispatching rules within teams and variability levels. The results of the Box-Score (tool to apply VSC) indicate increased capacity in the long term to add extra projects during the planning period with the same project lead time and without additional cost. Research limitations/implications: Although extensive simulation experiments have been performed to quantify the effect of project control structure and positive results have been reported on lead time and cost, the proposed design structure has not been tested in all existing PD environments. Originality/value: To the best of authors' knowledge, the quantification of the effect of hybrid project control with VSC is the first attempt to be applied in lean PD projects. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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- View/download PDF
3. Value deployment in set‐based design: Design space propagation to integrate manufacturing in the narrowing‐down process.
- Author
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Oliveira, Mayara Silvestre, Peixer, Guilherme Fidelis, Rosa, Marcelo Augusto, Forcellini, Fernando Antônio, Barbosa, Jader Riso Jr., and Cadena, Jaime Andrés Lozano
- Subjects
- *
LEAN management , *QUALITY function deployment , *INDUSTRIALISM , *SYSTEMS engineering , *ENGINEERING design - Abstract
Value is crucial to lean product development (LPD) and set‐based design (SBD). Nevertheless, the literature needs to present more research on value definition and deployment to support exploring the design space. This scenario hinders the operationalization of lean initiatives in product development. This paper proposes a value deployment (VD) method for SBD, applying quality function deployment (QFD) matrices. We undertook a research action on the design of a TRL‐6 magnetic air conditioner. As a result, we aligned teams and development efforts toward value, building clarity and cohesion about the contribution of subsystems to product performance. Furthermore, VD enabled the integration of manufacturing in decision‐making. Our work paves the way for SBD in terms of practical relevance for industrial and systems engineering, assisting managers in adopting LPD and aligning integrated product teams toward value. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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4. Adopting lean product development in new production system introduction process for sustainable operational performance.
- Author
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Islam, Md Hasibul
- Subjects
MANUFACTURING processes ,NEW product development ,SYSTEMS design ,COMPETITIVE advantage in business ,PHARMACEUTICAL industry - Abstract
This research explores adopting the lean product development (LPD) concept in the new production system introduction process (NPSIP) to achieve both pre-launching and post-launching operational performance considering sustainability aspects. An empirical study was conducted in a multinational pharmaceutical company, having lean practice for over a decade. Two case projects for launching the new production system were followed in retrospect, and data was collected by interviewing experts. In the case company, evidence were found regarding adoption of soft lean practices in the NPSIP, however, lack of adoption of hard lean practices. Several challenges were identified that hinder achieving both pre-launching and post-launching operational performance, which could be mitigated by adopting LPD practices. This paper contributes to the broad lean literature by expanding its implication within the NPSIP context. Additionally, a set of LPD principles and practices is proposed that could be adopted in the NPSIP context. Adopting the LPD principles and practices in the NPSIP, manufacturing companies can launch a new production system faster, and achieve target sustainable operational performance faster, resulting in additional competitive advantage. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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5. Analysis of a Company’s Product Design Process Within the Framework of Lean Product Development Principles
- Author
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Çalışkan, Zeynep, Topoyan, Mert, Chaari, Fakher, Series Editor, Gherardini, Francesco, Series Editor, Ivanov, Vitalii, Series Editor, Haddar, Mohamed, Series Editor, Cavas-Martínez, Francisco, Editorial Board Member, di Mare, Francesca, Editorial Board Member, Kwon, Young W., Editorial Board Member, Tolio, Tullio A. M., Editorial Board Member, Trojanowska, Justyna, Editorial Board Member, Schmitt, Robert, Editorial Board Member, Xu, Jinyang, Editorial Board Member, Durakbasa, Numan M., editor, and Gençyılmaz, M. Güneş, editor
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- 2024
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6. Considerations in the testing of a minimum viable product in healthcare.
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Shah, Komal and Arora, Manish
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MEDICAL care ,LITERATURE reviews ,MEDICINE ,BIOMEDICAL electrodes ,BIOMEDICAL materials - Abstract
Introducing a Minimum Viable Product in the market and rapidly testing it proves valuable in assessing its value and potential. This involves experiments, gauging growth, and striving to diminish uncertainty in iterative cycles. The application of these approaches in healthcare, however, faces obstacles due to unique challenges including patient safety concerns and regulatory compliances. This paper undertakes a narrative literature review covering experiences of healthcare professionals and presents guiding considerations for medical startups to use in the market validation of their products. [ABSTRACT FROM AUTHOR]
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- 2024
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7. Adopting lean product development in new production system introduction process for sustainable operational performance
- Author
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Md Hasibul Islam
- Subjects
lean product development ,operational performance ,manufacturing system design ,sustainability ,production system design process ,Industrial engineering. Management engineering ,T55.4-60.8 ,Management information systems ,T58.6-58.62 - Abstract
This research explores adopting the lean product development (LPD) concept in the new production system introduction process (NPSIP) to achieve both pre-launching and post-launching operational performance considering sustainability aspects. An empirical study was conducted in a multi-national pharmaceutical company, having lean practice for over a decade. Two case projects for launching the new production system were followed in retrospect, and data was collected by interviewing experts. In the case company, evidence were found regarding adoption of soft lean practices in the NPSIP, however, lack of adoption of hard lean practices. Several challenges were identified that hinder achieving both pre-launching and post-launching operational performance, which could be mitigated by adopting LPD practices. This paper contributes to the broad lean literature by expanding its implication within the NPSIP context. Additionally, a set of LPD principles and practices is proposed that could be adopted in the NPSIP context. Adopting the LPD principles and practices in the NPSIP, manufacturing companies can launch a new production system faster, and achieve target sustainable operational performance faster, resulting in additional competitive advantage.
- Published
- 2024
- Full Text
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8. Analysing Waste in The Development Process of Technological Innovation Projects in a Brazilian Public University.
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Fernandes, June, Reis, Luciana, and Silva, Carolina Lima
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TECHNOLOGICAL innovations ,PUBLIC universities & colleges ,TECHNOLOGY transfer ,NEW product development ,LEAN management - Abstract
Technological innovation assumes a strategic role in organisational competitiveness. In this sense, it is perceived that universities represent a point of reference for the development of technological projects. The academic innovations arising from these projects are the result of three processes: product development process, business process and technology transfer. During the development of these projects, the team of researchers-entrepreneurs experiences different types of waste. This waste can be studied from the Lean Production Development (LPD) perspective. The LPD constitutes a set of practices capable of mitigating the waste that affects the new product development process (NPD). Aiming to address the scarcity of studies that address incident waste in the NPD of academic projects, this research aims to identify the frequency with which researcher-entrepreneurs experience each category and subcategory of waste during the development of the three processes (technology planning process - TPP; ii) technology transfer planning process - TTPP, and business planning process - BPP), from the perspective of the LPD. These three processes were subdivided into phases: i) initial, ii) intermediate and iii) final. Based on a quali-quantitative approach and using the methodological strategy of multiple case studies, this research analysed the context of nine technological innovation projects developed in a Brazilian federal university. Data were collected using a questionnaire prepared on a Likert scale. Eleven categories and 47 subcategories of waste were analysed in these projects. As a result, it was observed that during NPD, the waste category "waiting" was the most experienced in the different stages of the development of technological innovation, especially the subcategory "unavailability of resources". Regarding business development and technology transfer processes, the "waiting" category was also the most experienced, except in the initial phase when the "defects" category was more significant. However, analysing the 11 categories of waste, it was observed that the category "defect", especially the subcategory "information with insufficient quality" was the most experienced in the phases of technological innovation. From the identification of the different categories and subcategories of waste experienced in the context of technological innovation projects, it is clear that this research provides important elements to help identify LPD practices capable of mitigating the waste experienced during the NPD process in the academic environment. [ABSTRACT FROM AUTHOR]
- Published
- 2023
9. Trends and Future Research Direction of Lean Product Development.
- Author
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Cukor Kirinić, Ivana and Hegedić, Miro
- Abstract
The field of product development (PD) has an excellent opportunity to achieve the benefits of lean principles. The literature on lean product development (LPD) is growing and is extensive, but it needs to be more systematic. A distinct, comprehensive, and up-to-date review of LPD literature is necessary. Motivated by studying and understanding contemporary themes and the current trends in the LPD research area, this article reviewed 85 previously published papers across three scientific databases from 2011 to 2022. Using literature review methodology, we determined for every article: research motivation or gap filled, key findings and significant contributions, and suggestions for future research. That helps structure the field of research into nine domains according to the gaps the authors wish to fill. The results indicate that over the past decade, the LPD literature has shown trends towards synergy of LPD with green, sustainability, circular economy, industry 4.0, and digitalisation. Finally, the article proposes six future research directions. [ABSTRACT FROM AUTHOR]
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- 2023
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10. Model-based trade-off curves to support the set-based concurrent engineering of highly innovative projects.
- Author
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Silvestre De Oliveira, Mayara, Fidelis Peixer, Guilherme, Forcellini, Fernando Antônio, Riso Barbosa Jr, Jader, and Lozano Cadena, Jaime Andrés
- Abstract
The literature acknowledges the advantages of Set-Based Concurrent Engineering (SBCE), but there is a lack of models for its adoption and documented cases of its implementation, mostly on products with consolidated technology, which raises the possibility of expanding SBCE for highly innovative products. These projects often have extensive resource limitations, leading to computational tools and mathematical modelling as fundamental sources of information. This paper proposes a method for model-based Trade-off Curves (ToC) generation to support SBCE. We adopted it to develop a magnetic air conditioner. The use of model-based ToC enabled the narrowing of the design space and monitoring of the design parameters and performance metrics and enabled SBCE adoption in the design process. The main contributions of this research are presenting the state-of-the-art in ToC generation and application, proposing the model, and demonstrating SBCE in highly innovative projects, while its importance lies in the opportunity to further disseminate SBCE to different development environments. [ABSTRACT FROM AUTHOR]
- Published
- 2023
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11. Lean Product Development Tools for Promotion of Sustainability Integration in Product Development
- Author
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Ivana Cukor and Miro Hegedic
- Subjects
lean product development ,lean tools ,sustainability ,sustainability aspect ,Technology - Abstract
This article aims to enhance existing understanding of incorporating sustainability aspects during the product development and seeks to fill the gaps regarding the relationship between LPD and sustainability aspects. An up-to-date literature review was performed. More specifically, the expansion of current knowledge covers finding instances in earlier studies that explain the meaning of a sustainability aspect, such as environmental, social and economic aspect. Also, this article focuses on exploring various sustainability aspects using lean product development (LPD) tools and practices. LPD tools and practices that would enable the achievement of sustainability objectives are presented. The findings suggest that the chance for the integration of sustainability in product development comes when integrating sustainability aspects in LPD methods and tools that are used in companies daily. An analysis of the impact of every single LPD tools on individual aspects of sustainability is lacking. The paper concludes with recommendations for future research.
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- 2023
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12. Lean development and its impacts on the performance of new product processes: an analysis of innovative Brazilian companies.
- Author
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de Toledo, José Carlos, Pinheiro, Larissa Maria Prisco, Poltronieri, Camila Fabrício, Barbalho, Sanderson, and González, Mario Orestes Aguirre
- Subjects
- *
LEAN management , *NEW product development , *WASTE minimization , *VALUE creation - Abstract
A lean development (LD) process would ensure that new products are developed with a focus on reducing waste and adding value to a product's design and manufacturing phases. This paper supposes that after a lean manufacturing (LM) implementation, a company starts to incorporate lean principles and tools in its new product development processes (PDP). LD applies principles derived from LM in PDP and specific lean practices for product development. Studies focusing on LD are scarce, especially compared to publications on LM. This article investigates whether innovative Brazilian industrial companies already using LM are incorporating lean principles and practices in their PDP and evaluates the perceived performance from these applications. In addition, the study seeks to classify the companies surveyed in clusters to understand better the existing arrangements between LM, LD, and performance in this dataset. The survey was applied to 73 companies, and there are obtained 47 valid questionnaires from innovative companies with LM implemented for at least five years that conduct product development activities. We observed in the sample that companies with better perceived PDP performance did not use LM and LD more intensely. And companies with higher degrees of implemented LM and LD have not yet presented a translation of this into PDP performance. Nonetheless, the correlation analysis between the research constructs showed a high multivariate correlation coefficient between LD and PDP performance, indicating that a high level of implemented LD is associated with high values in waste reduction and value creation. [ABSTRACT FROM AUTHOR]
- Published
- 2023
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13. Lean Product Development Tools for Promotion of Sustainability Integration in Product Development.
- Author
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Cukor, Ivana and Hegedic, Miro
- Subjects
SUSTAINABILITY ,NEW product development ,LITERATURE reviews ,LEAN management - Abstract
This article aims to enhance existing understanding of incorporating sustainability aspects during the product development and seeks to fill the gaps regarding the relationship between LPD and sustainability aspects. An up-to-date literature review was performed. More specifically, the expansion of current knowledge covers finding instances in earlier studies that explain the meaning of a sustainability aspect, such as environmental, social and economic aspect. Also, this article focuses on exploring various sustainability aspects using lean product development (LPD) tools and practices. LPD tools and practices that would enable the achievement of sustainability objectives are presented. The findings suggest that the chance for the integration of sustainability in product development comes when integrating sustainability aspects in LPD methods and tools that are used in companies daily. An analysis of the impact of every single LPD tools on individual aspects of sustainability is lacking. The paper concludes with recommendations for future research. [ABSTRACT FROM AUTHOR]
- Published
- 2023
- Full Text
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14. Lean Product Development for a Circular Economy: An Operations Management Perspective
- Author
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Kjersem, Kristina, Nujen, Bella, Rekke, Eivind, Iyakmenko, Natalia, Powell, Daryl, Rannenberg, Kai, Editor-in-Chief, Soares Barbosa, Luís, Editorial Board Member, Goedicke, Michael, Editorial Board Member, Tatnall, Arthur, Editorial Board Member, Neuhold, Erich J., Editorial Board Member, Stiller, Burkhard, Editorial Board Member, Tröltzsch, Fredi, Editorial Board Member, Pries-Heje, Jan, Editorial Board Member, Kreps, David, Editorial Board Member, Reis, Ricardo, Editorial Board Member, Furnell, Steven, Editorial Board Member, Mercier-Laurent, Eunika, Editorial Board Member, Winckler, Marco, Editorial Board Member, Malaka, Rainer, Editorial Board Member, Kim, Duck Young, editor, von Cieminski, Gregor, editor, and Romero, David, editor
- Published
- 2022
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15. Physics-based trade-off curves to develop a control access product in set-based concurrent engineering environment
- Author
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Araci, Zehra Canan, Al-Ashaab, Ahmed, and Garcia Almeida, Cesar
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- 2022
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16. Innovation level in set-based design: an integrated approach with chosen-to-fit and custom-to-fit solutions.
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Silvestre de Oliveira, Mayara, Fidelis Peixer, Guilherme, Forcellini, Fernando Antônio, Riso Barbosa Junior, Jader, and Lozano Cadena, Jaime Andrés
- Subjects
- *
LEAN management - Abstract
Set-Based Design (SBD) is superior in risk reduction, knowledge creation, and innovation. However, its implementation demands more resources than traditional strategies. Thus, it is crucial to balance design space size and available resources to disseminate SBD. This paper proposes a method to define the level of innovation of subsystems enabling a hybrid development strategy, integrating the SBD and the Point-Based Design (PBD). We undertook a research action in a technological innovation design subject to significant knowledge and human/financial resource restrictions. The team allocated most resources in the SBD and focused efforts on critical subsystems. The exploratory and scientific nature of SBD enabled learning about the product without prior knowledge for supporting decision-making. By presenting the state-of-the-art regarding innovation level in SBD and proposing a method to define the level of innovation and a hybrid development strategy, this research paves the way for SBD in projects with significant resource restrictions. [ABSTRACT FROM AUTHOR]
- Published
- 2022
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17. MedTech Product Development Framework for Post-Pandemic Era.
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Glazkova, N., Menshenin, Y., Vasilev, D., and Fortin, C.
- Subjects
MEDICAL technology ,NEW product development ,COVID-19 pandemic ,CONCURRENT engineering ,LEAN management - Abstract
A case study during pandemic revealed the major drawbacks of the traditional product development process for MedTech industry. Disruption of conventional manufacturing, urgent need for accelerated design and production, faster regulatory approval have challenged the industry. In this paper the conventional medical product development process is explored based on the intramuscular injector case study. The study revealed core areas for improvement of the medical devices development process. The paper proposes the Lean-Agile methodology with the incorporated elements of Concurrent Engineering. [ABSTRACT FROM AUTHOR]
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- 2022
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18. Lean and Green Product Development in SMEs: A Comparative Study between Small- and Medium-Sized Brazilian and Japanese Enterprises.
- Author
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Oliveira, Gilson Adamczuk, Piovesan, Gisele Taís, Setti, Dalmarino, Takechi, Shoji, Tan, Kim Hua, and Tortorella, Guilherme Luz
- Abstract
Facing the new challenges in production processes, companies should adopt lean and green practices in product development. In SMEs, the application of these practices is more complex. This work explores the maturity of lean–green methodologies in the product development process in Brazilian and Japanese SMEs. The methodology used is multicriteria, combining the analytic hierarchy process (AHP) and TOPSIS 2-tuple method, applied to four Japanese SMEs and four Brazilian SMEs in the metalworking sector. The criteria for evaluating SMEs are company flexibility, difficulties with NPD, innovation, limited resources, and personnel authority high. The TOPSIS method alternatives refer to 18 lean–green enablers. In the AHP method, the prioritisation of criteria between Japanese and Brazilian specialists presented divergences. In the Japanese context, the incidence of innovation is predominant, while in the Brazilian context, the most important is the limited resources. In the TOPSIS 2-tuple method, the results showed a higher level of maturity in lean–green methodologies in Japanese companies than in Brazilian ones. Lean practices are more evolved compared to sustainable practices in both countries. The study also addressed how open innovation adoption may contribute to innovation and NPD practices. Policymakers need to understand the heterogeneity of innovators within SMEs and how they differently innovate, developing distinct internal and external activities. [ABSTRACT FROM AUTHOR]
- Published
- 2022
- Full Text
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19. How to effectively lead cross-functional teams to drive successful continuous new product development?
- Author
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Sigurdardottir, Sigridur
- Subjects
658.5 ,Cross Functional Leadership ,Customer Centric Innovation ,Digital Transformation ,Lean product development ,Innovation Capability ,Innovation Leadership ,Agile Leadership ,Creativity ,Innovation ,Disruptive Innovation ,Digital Disruption ,Open Innovation ,New Product Development ,Lean Innovation - Abstract
Digital disruption is transforming the financial services industry and innovation is paramount for companies to stay competitive. Firms need to move to customer centric, open and rapid innovation processes and a more open and collaborative culture. While there are a number of studies that look at different parts of the leadership and/ or innovation process there are very few cross disciplinary and process oriented studies that look at innovation in the context of the organisation and show how the process unfolds over time, creating a causal network across variables. In line with the purpose of the DBA, the primary purpose of the research is focused on generating business knowledge by the study of a real business issue and application of that knowledge to practice (Manchester Business School Website, 2017). The research shows a company progress from a closed, product centric new product development process to an open and customer centric process of new product development. Through four case studies and eighteen in-depth interviews a thematic analysis is used to analyse each of the cases in detail. This is followed by a causal network analysis, establishing causal networks for key variables for each of the cases. A cross-case analysis is then performed to develop a causal network based on replication of themes across cases (Yin, 2013). The causal network shows how individual variables influence each other. The model shows the following factors that are critical, and highlights success criteria across each factor: a) Leadership must be agile, with leaders providing senior leader sponsorship and a clear vision that is focused on the customer. Having a clear vision is seen to influence stronger communication, higher team motivation and faster implementation. b) Cross-functional teams need to be high performing through clear communication models that lead to fast decision making, better collaboration and positive team dynamics, that include collaborative and open team environment. The new product development process must leverage: c) Customer centric product strategy, where the market opportunity is well defined and customer needs are gathered using multiple methods. And additionally, d) A rapid innovation process that focuses on developing a minimum viable product through agile delivery, and clear governance and prioritization process. This will enable ongoing product iterations based on continuous learnings. e) Performance measures need to include customer and innovation metrics. Overall, the findings suggest that this model can help companies progress to a customer centric new product development processes and a more open and collaborative culture. The research also contributes to innovation and new product development theory by providing a process driven account of new product development and developing a causal framework of key variables.
- Published
- 2017
20. Knowledge creation and visualisation by using trade-off curves to enable set-based concurrent engineering applications
- Author
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Araci, Zehra Canan and Al-Ashaab, Ahmed
- Subjects
658.5 ,Trade-off curves ,knowledge creation ,knowledge visualisation ,physics knowledge ,set-based concurrent engineering ,lean product development ,new product development - Abstract
Inefficiencies that could be avoided during the product development process account for a large percentage of the manufacturing cost. To introduce innovative, high-quality products in a time- and cost-efficient manner, companies need to improve the performance of their product development processes. Set-based concurrent engineering (SBCE) has the capability of addressing this issue if the right knowledge-environment is provided. Trade-off curves (ToCs) are effective tools to provide this environment through knowledge creation and visualisation. However, there are several challenges that designers face during their product development activities such as rework, inaccurate decisions, and failure in design performance, which eventually cause waste. Therefore, the aim of this thesis is to eliminate waste by developing a systematic approach for generating and using ToCs. These then serve as a guide for designers to support their decision-making and achieve an efficient product development performance in an SBCE environment. To achieve this aim, qualitative research methods were employed. Following an extensive literature review, industrial field study and industrial applications, three processes were developed to generate ToCs and validated with five industrial case studies. The process for generating knowledge-based ToCs describes how to create and visualise knowledge that is obtained from historical data and/or experience. This process facilitates the reuse of knowledge about existing products, in order to reduce the requirement for resources (e.g. product development time). The process for generating physics-based ToCs describes an approach to creating knowledge that is obtained from understanding the physics and functionality of the product under development. Thus, the practitioners gain sufficient confidence for identifying a compromise between conflicting design parameters. Finally, the process for using ToCs within the SBCE process model presents a technique to use generated knowledge-based and physics-based ToCs in order to enable key SBCE activities. These activities are (1) Identifying the feasible design area, (2) Developing a design-set, (3) Comparing possible design solutions, (4) Narrowing down the design-set and (5) Achieving the final optimal design solution. For validation, the developed processes were applied in five industrial case studies, and two expert judgements were obtained. Findings showed that ToCs are essential tools in several aspects of new product development, specifically by reducing the lead time through enabling more confident and accurate decisions. Additionally, it was found that through ToCs, the conflicting relationships between the characteristics of the product can be understood and communicated effectively among the designers. This facilitated the decision-making on an optimal design solution in a remarkably short period of time. The design performance of this optimal design increased by nearly 60% in a case study of a surface jet pump. Furthermore, it was found that ToCs have the capability of storing useful data for knowledge creation and reusing the created knowledge for the future projects.
- Published
- 2017
21. Using Lean to Transform the Product Development Process in a Marine Company: A Case Study.
- Author
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Synnes, Elisabeth Lervåg and Welo, Torgeir
- Abstract
The motivation of this research is to investigate if the Lean concept can be used to improve a company's product development (PD) process and thereby providing cost-effective methods for development, engineering and manufacturing of products to sustain competitiveness. This longitudinal study builds upon an initial assessment of Lean practices in a company in the Nordics Marine sector starting in 2017. An improvement opportunity identified was defining measures to ensure improved integration of functional areas, especially manufacturing, from the beginning of the PD process. As a follow-up of the assessment, we studied the application of a set of new PD practices outlined for the development stage of a new, optimized tunnel thruster. The purpose of this paper is to share our findings related to the application of these practices and their effect on a Lean transformation in PD. Data collection was done through a participatory approach for observing team activities, including two workshops with key people in the thruster project. The results indicate that early integration of manufacturing competence in PD is important to improve production (integration), reduce time and cost. In addition, the use of design demonstrators and physical testing enable improved cost control and leverage learning throughout the PD process. A re-assessment of company practices relative to Lean, made during the autumn of 2020, identifies that six out of thirteen capabilities are improved in terms of the gap between current and desired future states. However, increased capability gap is identified in utilizing rigorous standardization to reduce variations, since existing company standards are challenged by new project innovations. It is concluded that the effect of introducing new PD practices to reduce capability gaps in Lean Product Development (LPD) is promising, especially for principles that are managed within the project control. [ABSTRACT FROM AUTHOR]
- Published
- 2022
- Full Text
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22. Development of a framework for lean enterprise
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Jasti, Naga Vamsi Krishna, Kota, Srinivas, and Kale, Samir Ramdas
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- 2020
- Full Text
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23. Lean product development and agile project management in the construction industry
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Albuquerque, Felipe, Torres, Alvair Silveira, and Berssaneti, Fernando Tobal
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- 2020
- Full Text
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24. Lean product development and agile project management in the construction industry
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Felipe Albuquerque, Alvair Silveira Torres, and Fernando Tobal Berssaneti
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construction industry ,design management ,agile project management ,lean product development ,Commerce ,HF1-6182 ,Business ,HF5001-6182 - Abstract
Purpose – In recent years, innovative methodologies of product development such as lean product development (LPD) and agile project management (APM) have emerged. Even though previous research studies focused on these subjects, only few of them were focused on traditional industries, as civil construction. The purpose of this paper is to cover a part of this gap by estimating the potential of the application of these two new approaches (LPD and APM) in the construction industry, more specifically on the design stage. Design/methodology/approach – For this, a case study has been conducted in order to understand if some of LPD and APM tools and practices had already been used, and also to evaluate the potential application of these new methodologies. Three Brazilian companies have been evaluated, all of them were exclusive executors of the design stage and presented distinct characteristics (size, structure, business model, etc.). Findings – The results show that there is currently little adherence to LPD and APM practices within the companies studied. In terms of potential application of these new methodologies, the study has identified evidence regarding technical similarities between the reported cases and others mentioned in literature. However, the interviewees’ reception of these concepts was mostly pessimistic, showing considerable resistance to changes in the current process. Originality/value – According to the analysis, the study identified that the main challenge/hampering to the implementation of these tools in the cases studied herein are the functional organizational structures, the customer–supplier relationships and the internal cultural resistance to change.
- Published
- 2020
- Full Text
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25. Optimal utilisation level for lean product development in a multitasking context.
- Author
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Beauregard, Yvan, Polotski, Vladimir, Bhuiyan, Nadia, and Thomson, Vincent
- Subjects
NEW product development ,ENGINEERING management ,INVESTMENTS ,RESOURCE allocation ,PSYCHOLOGICAL feedback ,DECISION making - Abstract
Flow of information is of utmost importance during product development (PD) endeavours with timely feedback supporting the resolution of higher risk elements. PD task size, multitasking and resource utilisation levels of the PD system influence information flow and the value ultimately realised from the investment in PD. In this paper, a model incorporating a methodology developed using queuing theory, and in particular, results obtained for Jackson networks are extended to help engineering management to improve PD task flow and consequently become more ‘lean’. Considered factors include: optimal PD task size and multitasking (focus) level as well as the utilisation level of PD resources. Empirical data were collected from a case study company and compared to optimal values. The benefits of the proposed model and approaches are discussed. [ABSTRACT FROM PUBLISHER]
- Published
- 2017
- Full Text
- View/download PDF
26. Relationships between lean product development enablers and problems.
- Author
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Tortorella, Guilherme Luz, Marodin, Giuliano Almeida, Fettermann, Diego de Castro, and Fogliatto, Flavio Sanson
- Subjects
LEAN management ,NEW product development ,QUALITY control ,EMPIRICAL research ,PRODUCTION management (Manufacturing) ,ECONOMIC competition - Abstract
The lean product development (LPD) approach uses lean principles and enablers (tools, techniques and practices) to reduce waste and continuously improve the product development processes (PDP). Other than reducing product development lead time, LPD also aims at improving quality by reducing problems that might occur during the process. Several LPD enablers are proposed in the existing literature; however, there is limited knowledge on how these enablers may effectively counteract the occurrence of problems in the PDP. We empirically tested the association between 4 groups of LPD enablers and 11 groups of LPD problems in a sample of 64 companies that are undergoing lean implementation in the shop floor and administrative areas. There are two major contributions here. First, we propose an empirically validated instrument for assessing the adoption of LPD enablers and the incidence of LPD problems in companies filling an existing gap in the literature. Second, we provide understanding on how LPD enablers can mitigate the incidence of LPD problems, allowing companies undergoing lean implementation to better manage their PDP. Moreover, some results demonstrate that the association between enablers and problems may not be as suggested in the existing literature. [ABSTRACT FROM AUTHOR]
- Published
- 2016
- Full Text
- View/download PDF
27. DHM Based Test Procedure Concept for Proactive Ergonomics Assessments in the Vehicle Interior Design Process
- Author
-
Högberg, Dan, Castro, Pamela Ruiz, Mårdberg, Peter, Delfs, Niclas, Nurbo, Pernilla, Fragoso, Paulo, Andersson, Lina, Brolin, Erik, Hanson, Lars, Kacprzyk, Janusz, Series Editor, Pal, Nikhil R., Advisory Editor, Bello Perez, Rafael, Advisory Editor, Corchado, Emilio S., Advisory Editor, Hagras, Hani, Advisory Editor, Kóczy, László T., Advisory Editor, Kreinovich, Vladik, Advisory Editor, Lin, Chin-Teng, Advisory Editor, Lu, Jie, Advisory Editor, Melin, Patricia, Advisory Editor, Nedjah, Nadia, Advisory Editor, Nguyen, Ngoc Thanh, Advisory Editor, Wang, Jun, Advisory Editor, Bagnara, Sebastiano, editor, Tartaglia, Riccardo, editor, Albolino, Sara, editor, Alexander, Thomas, editor, and Fujita, Yushi, editor
- Published
- 2019
- Full Text
- View/download PDF
28. Strategic implementation of 5S and its effect on productivity of plastic machinery manufacturing company.
- Author
-
Makwana, Amitkumar Dhanjibhai and Patange, Gajanan Shankarrao
- Subjects
- *
PLASTIC products manufacturing , *TOTAL productive maintenance , *MACHINERY industry , *LEAN management , *ORGANIZATIONAL performance , *PRODUCTION standards - Abstract
5S is one of the major foundations of lean concept along with total productive maintenance and standard work. 5S is the approach of improving business, establishing stability in operation by eliminating the root causes of wastes or defects in business process or operation and thereby making continuous improvement and sustaining it. 5S helps the organisations in establishing framework and roadmap to successfully follow the path of lean manufacturing for continuous improvement as it exposes visible and critical waste of the process. This paper presents the study of implementation of strategic 5S at plastic machinery manufacturing company in India and determines the relationship of 5S and productivity by testing hypothesis. This study is also an example for SMEs which reveals the prospective of 5S to achieve business performance parameters. [ABSTRACT FROM AUTHOR]
- Published
- 2022
- Full Text
- View/download PDF
29. Lean development evaluation in small Brazilian company
- Author
-
Hoffmann, Davi Laskani and Torres Jr, Alvair Silveira
- Published
- 2019
- Full Text
- View/download PDF
30. Leveraging a Process-Oriented Perspective on Frugal Innovation Through the Linkage of Lean Product Development (LPD) Practices and Waste.
- Author
-
Reis, Luciana Paula, Fernandes, June Marques, and Armellini, Fabiano
- Subjects
LEAN management ,NEW product development ,TECHNOLOGICAL innovations ,LITERATURE reviews ,CONCEPTUAL models - Abstract
Frugal innovation aims to attain significantly cheaper solutions on the market. The literature points out a lack of studies addressing frugal innovation from a process-oriented (ex-ante) perspective, as well as how to structure and leverage the frugal product development process. This paper explores how lean principles and fundamentals, and more particularly lean product development (LPD) can help fill this gap. The incidence of different types of waste has been observed throughout the new product development (NPD) process, and their mitigation could certainly leverage frugal innovation from the process perspective. However, to operationalize waste mitigation, an evaluation of how different types of waste are related to the various existing LPD practices is necessary. We accordingly build a relationship matrix between LPD practices and waste mitigation throughout the NPD process, based on a literature review encompassing 310 studies. By correlating LPD practices and waste, this paper proposes and discusses a conceptual model that brings insights to understanding how LPD can drive frugal innovations from an ex-ante perspective. The contributions of this paper are the categorization and classification of waste within NPD; the assessment and classification of the lean practices most studied in the literature; the association of the categories of waste with the corresponding lean practices; and the discussion of the possible contribution of LPD literature to leverage frugal innovation from a process-oriented perspective. [ABSTRACT FROM AUTHOR]
- Published
- 2021
- Full Text
- View/download PDF
31. Impact Assessment of Lean Product Development and Lean Startup Methodology on Information Technology Startups' Performance.
- Author
-
Reis, Luciana Paula, Fernandes, June Marques, Barreto, Ezequiel Junior, Lima, Mayana Virginia Viegas, and Armellini, Fabiano
- Subjects
LEAN management ,INFORMATION technology ,STRUCTURAL equation modeling ,NEW business enterprises ,ORGANIZATIONAL performance - Abstract
This research aims to evaluate the impact of lean product development (LPD) and lean startup (LS) practices on startup performance. A survey with 114 responses from Brazilian startups in the Information Technology sector evaluated the direct effects of LPD and LS on organizational performance, as well as the potential cross-effects between them. The assumptions were validated using a structural equation modeling for data analysis, which confirms that the adoption of these methodologies has a positive significant impact on startup performance, especially the practices involving teamwork and the design of minimum viable products. [ABSTRACT FROM AUTHOR]
- Published
- 2021
- Full Text
- View/download PDF
32. Application of Lean Methods into the Customised Product Development Process of Large Power Transformers
- Author
-
Mitja Varl, Jožef Duhovnik, and Jože Tavčar
- Subjects
lean product development ,one-of-a-kind production ,set-based concurrent engineering ,smart industry ,Toyota product development system ,Engineering (General). Civil engineering (General) ,TA1-2040 - Abstract
The study conducts research on lean product development (PD) methodology and presents a case study of its practical application into a specific one-of-a-kind development of large power transformers. The demonstrated framework is the result of a 5-year intensive research that led to an extensive transformation of a traditional PD environment into a highly efficient process according to lean principles. Paper explains how lean PD integrates with robust, concurrent and smart design strategies in highly individualized PD business. A generalized framework of PD and design process renovation is presented, comprising three main fields of interest: Process & Tools, People, and Knowledge. A direct consequence of implied renovation are significant savings. Case-study company cut down engineering changes by 32 % in three year test period and experienced performance improvement between 25 % and 83 % across designated process indicators.
- Published
- 2020
- Full Text
- View/download PDF
33. Lean development evaluation in small Brazilian company
- Author
-
Davi Laskani Hoffmann and Alvair Silveira Torres Jr
- Subjects
lean ,desenvolvimento de produtos ,desenvolvimento lean ,lean development ,lean product development ,pequenas empresas ,Commerce ,HF1-6182 ,Business ,HF5001-6182 - Abstract
Purpose – The small Brazilian companies are responsible for a large part of national GDP and formal jobs in the country. This expressiveness is contrasted with the specificities of companies of this size possess, including the need to innovate to survive. Research shows that 83 percent of Brazilian SMEs have launched new products and services, obtaining positive results through this innovative process. This competitive advantage is weighted by a great feature of the small organization: resource constraint. The paper aims to discuss this issue. Design/methodology/approach – Research was carried out in three stages: one qualitative research (by using focal groups) and another two quantitative research works (descriptive and cross-sectional). Findings – The author identified three factors that are important for teenagers when influencing the purchase of the family car: safety, sportiness and comfort. The identification of these factors shows that the millennial generation tends to emphasize aspects of individual interest, such as status and performance, and family context, such as safety and comfort, rather than social aspects, such as the type of fuel and environmental impact. Social implications – The authors recommend the development of automobiles that prioritize the three factors mentioned herein in order to reverse the trend of declining car purchase. Originality/value – The authors presented the relevant attributes in buying decisions of family cars according to teenagers. The authors also indicated which automobile attributes are relevant for a more informed, connected, and with an increasing purchase power generation in contrast with previous generations, whose social context was prior to the emergence of social media.
- Published
- 2019
- Full Text
- View/download PDF
34. Lean knowledge life cycle framework to support lean product development
- Author
-
Maksimovic, Maksim, Shehab, Essam, and Al-Ashaab, Ahmed
- Subjects
658.7 ,Three Dimensions of Knowledge Management ,Lean Product Development ,Knowledge Life Cycle ,A3 Thinking ,Trade-Off Curve - Abstract
This research thesis presents the development of a novel Lean Knowledge Life Cycle (LeanKLC) framework to support the transformation into a Lean Product Development (LeanPD) knowledge environment. The LeanKLC framework introduces a baseline model to understand the three dimensions of knowledge management in product development as well as its contextualisation with acclaimed LeanPD process models. The LeanKLC framework comprises 23 tasks, each accomplished in one of the seven key stages, these being: knowledge identification, previous knowledge capture, knowledge representation, knowledge sharing, knowledge integration, knowledge use and provision and dynamic knowledge capture. The rigorous research methodology employed to develop the LeanKLC framework entailed extensive data collection starting with a literature review to highlight the gap in the current body of knowledge. Additionally, industrial field research provides empirical evidence on the current industrial perspectives and challenges in managing product development knowledge. This research was part of a European FP7 project entitled Lean Product and Process Development (LeanPPD), which provided the opportunity to involve industrial collaborators in action research to support practical aspects during the LeanKLC framework development. The synthesis with the current LeanPD paradigm is accomplished by demonstrating the LeanKLC stages in two distinct streams related to the development of A3 thinking for problem solving and the development of trade-off curves to facilitate set based design at the conceptual stage. The novel LeanKLC is validated in two case studies providing the industry with detailed insights on real product development applications. In particular this research highlights that the LeanPD knowledge environment is a wide subject area that has not yet been thoroughly understood and that industry engagement in empirical research is vital in order to realise any form of LeanPD transformation.
- Published
- 2013
35. Lean production: literature review and trends.
- Author
-
Jasti, Naga Vamsi Krishna and Kodali, Rambabu
- Subjects
LEAN management ,MANUFACTURING processes ,PRODUCTION control ,WASTE minimization ,WASTE management research ,NEW product development - Abstract
The purpose of this paper is to perform the analysis of literature review of lean production (LP). The analysis involved studying 546 research articles published from 1988 to 2011 in selected 24 operations research journals. The articles are classified by: time distribution of articles, research methodology, research stream, authorship patterns, sector-wise focus, popular elements in lean literature, focus of the articles on lean waste, and implementation status and performance measurement of various existing frameworks/models. Then, the suggestions for the future scope of research possibilities and development are identified. The study provides a taxonomical and integrated review of articles, puts up perspective into the conceptualisation and various critical parameters for research. The findings include: increase in empirical approach research articles, need of applying lean principles in the field of product development and enterprise level areas, need of more interregional research collaborations, need of lean elements as group instead of individual element, need of avoiding seven lean wastes instead of specific waste and lack of testing and validation of the proposed frameworks/models by researchers. The study results shall help researchers, academicians and professionals to focus on the growth, pertinence and research developments in the LP system field. [ABSTRACT FROM PUBLISHER]
- Published
- 2015
- Full Text
- View/download PDF
36. Cost modelling system for lean product and process development
- Author
-
Ahmad, Wasim, Shehab, Essam, and Abdalla, Hassan
- Subjects
Lean product development ,Cost Modelling ,Set-based concurrent engineering ,Knowledge-based engineering ,Mistake-proofing (poka-yoke) - Abstract
This PhD project aims to develop a cost modelling system to support lean product and process development. The system enables the designers to assess the design along with associated manufacturing processes and provides decision support at an early development stage. Design assessment at early development stage can help designers to take proactive decisions, eliminate mistakes and enhance product value. The developed cost modelling system to support lean product and process development incorporates three lean product and process development enablers, namely set-based concurrent engineering, knowledge-based engineering, and mistake-proofing (poka-yoke). To facilitate above explained lean enablers, the system architecture contains six modules, six separate groups of database, a CAD modelling system, and a user interface. The system modules are: (i) value identification; (ii) manufacturing process/machines selection; (iii) material selection; (iv) geometric features specification; (v) geometric features and manufacturability assessment; and (vi) manufacturing time and cost estimation. The group of database includes: (i) geometric features database, (ii) material database, (iii) machine database, (iv) geometric features assessment database, (v) manufacturability assessment database, and (vi) previous projects cost database. A number of activities have been accomplished to develop the cost modelling system. Firstly, an extensive literature review related to cost estimation, and lean product and process development was performed. Secondly, a field study in European industry and a case study analysis were carried out to identify current industrial practices and challenges. Thirdly, a cost modelling system to support lean product and process development was developed. Finally, validation of the system was carried out using real life industrial case studies. The system provides a number of benefits, as it enables designers to incorporate lean thinking in cost estimation. It takes into consideration downstream manufacturable process information at an early upstream stage of the design and as a result the designer performs the process concurrently and makes decisions quickly. Moreover, the system helps to avoid mistakes during product features design, material and manufacturing process selection, and process parameters generation; hence it guides toward a mistake-proof product development. The main feature of the system, in addition to manufacturing cost estimation, is set-based concurrent engineering support; because the system provides a number of design values for alternative design concepts to identify the feasible design region. The major contribution of the developed system is the identification and incorporation of three major lean product and process development enablers, namely set-based concurrent engineering, knowledge-based engineering and poka-yoke (mistake-proofing) in the cost modelling system. A quantification method has been proposed to eliminate the weaker solution among several alternatives; therefore only the feasible or strong solution is selected. In addition, a new cost estimation process to support lean product and process development has been developed which assists above explained three lean product and process development enablers.
- Published
- 2012
37. Rethinking value – a means to end the whispering game.
- Author
-
Reke, Eivind and Powell, Daryl
- Abstract
Lean production. It is one of the most misunderstood business concepts of our time. Since the 1990s, it has been mystically reduced from an organization-wide concept to a set of principles and best practices for manufacturing in isolation, only to be subsequently re-constructed as an additional set of principles and practices for other specific functions (e.g., product development), often leading to sub-optimization. In this paper, we draw on practical insights from two Norwegian case studies and present an overview of emergent actionable knowledge to rethink lean production as a holistic approach to value creation and long-term profitability, with the product at its core. [ABSTRACT FROM AUTHOR]
- Published
- 2021
- Full Text
- View/download PDF
38. A methodical literature review on application of Lean & Six Sigma in various industries.
- Author
-
Makwana, Amitkumar Dhanjibhai and Patange, Gajanan Shankarrao
- Subjects
- *
SIX Sigma , *TOTAL productive maintenance , *TOTAL quality management , *FAILURE mode & effects analysis , *VALUE stream mapping , *LEAN management , *MAINTENANCE , *STANDARDIZATION - Abstract
Lean Six Sigma is a data-driven and fact-based philosophy which helps to prevent the value defects over the detection of defects for better quality and improvements. Lean Six Sigma helps in achieving satisfaction of customer and core results by reducing waste, altering or variation in process, process cycle time, by the use of standardisation and flow and thus creates the competitive advantage for organisations. Lean Six Sigma is applicable at the place where variation and waste exist, and all employee or company staff should be involved. Lean Six Sigma is a combination of 'Lean' and 'Six Sigma'. Six Sigma helps to reduce the process variation whereas Lean helps to eliminate or reduce waste. Thereby, the principles of Lean Six Sigma help to improve the efficiency and quality of the process. This has been empirically investigated by various researchers. In this paper, an endeavour has been made to systematically compile the work carried out by the researchers in the area of Lean six sigma and Lean Manufacturing and its impact on Organisational Performance. Moreover, future research aspects in the Lean manufacturing scenario have also been explored. Abbreviations: SS: Six Sigma; LSS: Lean Six Sigma; LM: lean manufacturing; LT: lean tools; LP: lean production; TQM: total quality management; PDCA: plan do check act; TPM: total productive maintenance; OEE: overall equipment efficiency; SMED: single minute exchange of dies; FMEA: failure mode effective analysis; JIT: just-in-time; CELLMFG: cell manufacturing; DOE: design of experiment; DPMO: defects per millions opportunity; ANOVA: analysis of variance; DMAIC: define measure analyse improve control; VSM: value stream mapping [ABSTRACT FROM AUTHOR]
- Published
- 2021
- Full Text
- View/download PDF
39. Lean Product and Process Development and Set-Based Concurrent Engineering in the Dining Industry: the experience of an American-Asian fusion restaurant.
- Author
-
Akiyoshi Nagai, Ronaldo and Silveira Torres Junior, Alvair
- Subjects
LEAN management ,CONCURRENT engineering ,OPERATIONS research ,WORK experience (Employment) ,TACIT knowledge - Abstract
Copyright of International Journal of Action Research is the property of Verlag Barbara Budrich GmbH and its content may not be copied or emailed to multiple sites or posted to a listserv without the copyright holder's express written permission. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
- Published
- 2020
- Full Text
- View/download PDF
40. Performance measurement of a lean product development process.
- Author
-
Hejazi, Amir, Bhuiyan, Nadia, and Othman, Mohammed
- Subjects
LEAN management ,PRODUCTION engineering ,ENGINEERING design ,CONSULTING engineers ,QUALITY control charts ,KEY performance indicators (Management) ,DECOMPOSITION method - Abstract
Over the past few years, organizations have faced pressure from stakeholders to implement lean principles in their product development processes. However, the existing methods are not capable of measuring the benefits of adopting lean initiatives in the product development process. This research aims to develop a performance measurement model that can measure the effects of implementing lean in the engineering process. Engineering effort is analyzed in order to identify hidden wastes (e.g. inventory in the form of information about product specifications or engineering errors) in the engineering process. The model has been implemented in a civil design process of an engineering consultant company to validate the general applicability of the new model. The implementation of the model provides visibility on the waste hidden in the engineering process and quantifies that waste. The most significant contribution of this research is the development of new performance metrics and a decomposition chart. Finally, performance metrics are properly linked and the model treats lean as a holistic system, quantitatively measuring performance at different organizational levels. [ABSTRACT FROM AUTHOR]
- Published
- 2020
- Full Text
- View/download PDF
41. Set-based design: a review and new directions.
- Author
-
Toche, Boris, Pellerin, Robert, and Fortin, Clement
- Subjects
LEAN management ,CONCURRENT engineering - Abstract
Set-based design (SBD), sometimes referred to as set-based concurrent engineering (SBCE), has emerged as an important component of lean product development (LPD) with all researchers describing it as a core enabler of LPD. Research has explored the principles underlying LPD and SBCE, but methodologies for the practical implementation need to be better understood. A review of SBD is performed in this article in order to discover and analyse the key aspects to consider when developing a model and methodology to transition to SBCE. The publications are classified according to a new framework, which allows us to map the topology of the relevant SBD literature from two perspectives: the research paradigms and the coverage of the generic creative design process (Formulation-Synthesis-Analysis-Evaluation-Documentation-Reformulation). It is found that SBD has a relatively low theoretical development, but there is a steady increase in the diversity of contributions. The literature abounds with methods, guidelines and tools to implement SBCE, but they rarely rely on a model that is in the continuum of a design processmodel, productmodel or knowledge-basedmodelwith the aim of federating the three Ps (People-Product-Process) towards SBCE and LPD in traditional industrial contexts. [ABSTRACT FROM AUTHOR]
- Published
- 2020
- Full Text
- View/download PDF
42. PLM-Based Approach for Integration of Product Safety in Lean Development
- Author
-
Danjou, Christophe, Le Duigou, Julien, Bosch, Magali, Eynard, Benoît, Rannenberg, Kai, Editor-in-chief, Sakarovitch, Jacques, Series editor, Goedicke, Michael, Series editor, Tatnall, Arthur, Series editor, Neuhold, Erich J., Series editor, Pras, Aiko, Series editor, Tröltzsch, Fredi, Series editor, Pries-Heje, Jan, Series editor, Whitehouse, Diane, Series editor, Reis, Ricardo, Series editor, Furnell, Steven, Series editor, Furbach, Ulrich, Series editor, Winckler, Marco, Series editor, Rauterberg, Matthias, Series editor, Harik, Ramy, editor, Rivest, Louis, editor, Bernard, Alain, editor, Eynard, Benoit, editor, and Bouras, Abdelaziz, editor
- Published
- 2016
- Full Text
- View/download PDF
43. Lean Product Development and the Role of PLM
- Author
-
Rossi, Monica, Cattaneo, Laura, Le Duigou, Julien, Fugier-Garrel, Stéphane, Terzi, Sergio, Eynard, Benoît, Rannenberg, Kai, Editor-in-chief, Sakarovitch, Jacques, Series editor, Goedicke, Michael, Series editor, Tatnall, Arthur, Series editor, Neuhold, Erich J., Series editor, Pras, Aiko, Series editor, Tröltzsch, Fredi, Series editor, Pries-Heje, Jan, Series editor, Whitehouse, Diane, Series editor, Reis, Ricardo, Series editor, Furnell, Steven, Series editor, Furbach, Ulrich, Series editor, Winckler, Marco, Series editor, Rauterberg, Matthias, Series editor, Harik, Ramy, editor, Rivest, Louis, editor, Bernard, Alain, editor, Eynard, Benoit, editor, and Bouras, Abdelaziz, editor
- Published
- 2016
- Full Text
- View/download PDF
44. A Modular Approach for Lean Product Development (LPD) Based on System Engineering
- Author
-
Yin, Dao, Ming, Xinguo, Rannenberg, Kai, Editor-in-chief, Sakarovitch, Jacques, Series editor, Goedicke, Michael, Series editor, Tatnall, Arthur, Series editor, Neuhold, Erich J., Series editor, Pras, Aiko, Series editor, Tröltzsch, Fredi, Series editor, Pries-Heje, Jan, Series editor, Whitehouse, Diane, Series editor, Reis, Ricardo, Series editor, Furnell, Steven, Series editor, Furbach, Ulrich, Series editor, Winckler, Marco, Series editor, Rauterberg, Matthias, Series editor, Harik, Ramy, editor, Rivest, Louis, editor, Bernard, Alain, editor, Eynard, Benoit, editor, and Bouras, Abdelaziz, editor
- Published
- 2016
- Full Text
- View/download PDF
45. Lean Management and Product Innovation: A Critical Review
- Author
-
Biazzo, Stefano, Panizzolo, Roberto, de Crescenzo, Alberto Maria, Chiarini, Andrea, Editor-in-chief, Choudhary, Alok, Series editor, Coronado Mondragon, Adrian E., Series editor, Found, Pauline, Series editor, Gouvea da Costa, Sergio E., Series editor, Heras, Iñaki, Series editor, Jacobs, Kerry, Series editor, Neamtu, Adina Claudia, Series editor, Russell, Roberta S., Series editor, Starr, Martin, Series editor, Vagnoni, Emidia, Series editor, Yadollahi Farsi, Jahangir, Series editor, and Rich, Nicholas, editor
- Published
- 2016
- Full Text
- View/download PDF
46. TRIZ Events Increase Innovative Strength of Lean Product Development Processes
- Author
-
Thurnes, Christian M., Zeihsel, Frank, Zlotin, Boris, Zusman, Alla, and Chechurin, Leonid, editor
- Published
- 2016
- Full Text
- View/download PDF
47. A subjective and objective fuzzy-based analytical hierarchy process model for prioritization of lean product development practices
- Author
-
Daniel O. Aikhuele and Faiz M. Turan
- Subjects
Lean product development ,Fuzzy-based AHP model ,Fuzzy pairwise comparison matrix ,Arithmetic mean equation ,Evaluation matrix ,Business records management ,HF5735-5746 - Abstract
In this paper, a subjective and objective fuzzy-based Analytical Hierarchy Process (AHP) model is proposed. The model which is based on a newly defined evaluation matrix replaces the fuzzy comparison matrix (FCM) in the traditional fuzzy AHP model, which has been found ineffective and time-consuming when criteria/alternatives are increased. The main advantage of the new model is that it is straightforward and completely eliminates the repetitive adjustment of data that is common with the FCM in traditional AHP model. The model reduces the complete dependen-cy on human judgment in prioritization assessment since the weights values are solved automati-cally using the evaluation matrix and the modified priority weight formula in the proposed mod-el. By virtue of a numerical case study, the model is successfully applied in the determination of the implementation priorities of lean practices for a product development environment and com-pared with similar computational methods in the literature.
- Published
- 2017
- Full Text
- View/download PDF
48. Set-based design: a review and new directions
- Author
-
Boris Toche, Robert Pellerin, and Clement Fortin
- Subjects
design research ,product development ,lean product development ,concurrent engineering ,set-based concurrent engineering ,set-based design ,Drawing. Design. Illustration ,NC1-1940 ,Engineering design ,TA174 - Abstract
Set-based design (SBD), sometimes referred to as set-based concurrent engineering (SBCE), has emerged as an important component of lean product development (LPD) with all researchers describing it as a core enabler of LPD. Research has explored the principles underlying LPD and SBCE, but methodologies for the practical implementation need to be better understood. A review of SBD is performed in this article in order to discover and analyse the key aspects to consider when developing a model and methodology to transition to SBCE. The publications are classified according to a new framework, which allows us to map the topology of the relevant SBD literature from two perspectives: the research paradigms and the coverage of the generic creative design process (Formulation–Synthesis–Analysis–Evaluation–Documentation–Reformulation). It is found that SBD has a relatively low theoretical development, but there is a steady increase in the diversity of contributions. The literature abounds with methods, guidelines and tools to implement SBCE, but they rarely rely on a model that is in the continuum of a design process model, product model or knowledge-based model with the aim of federating the three Ps (People–Product–Process) towards SBCE and LPD in traditional industrial contexts.
- Published
- 2020
- Full Text
- View/download PDF
49. Lean development evaluation in small Brazilian company.
- Author
-
Laskani Hoffmann, Davi and Silveira Torres Jr, Alvair
- Abstract
Purpose - The small Brazilian companies are responsible for a large part of national GDP and formal jobs in the country. This expressiveness is contrasted with the specificities of companies of this size possess, including the need to innovate to survive. Research shows that 83 percent of Brazilian SMEs have launched new products and services, obtaining positive results through this innovative process. This competitive advantage is weighted by a great feature of the small organization: resource constraint. The paper aims to discuss this issue. Design/methodology/approach - Research was carried out in three stages: one qualitative research (by using focal groups) and another two quantitative research works (descriptive and cross-sectional). Findings - The author identified three factors that are important for teenagers when influencing the purchase of the family car: safety, sportiness and comfort. The identification of these factors shows that the millennial generation tends to emphasize aspects of individual interest, such as status and performance, and family context, such as safety and comfort, rather than social aspects, such as the type of fuel and environmental impact. Social implications - The authors recommend the development of automobiles that prioritize the three factors mentioned herein in order to reverse the trend of declining car purchase. Originality/value - The authors presented the relevant attributes in buying decisions of family cars according to teenagers. The authors also indicated which automobile attributes are relevant for a more informed, connected, and with an increasing purchase power generation in contrast with previous generations, whose social context was prior to the emergence of social media. [ABSTRACT FROM AUTHOR]
- Published
- 2019
- Full Text
- View/download PDF
50. Lean Design-for-X: Case study of a new design framework applied to an adaptive robot gripper development process.
- Author
-
Atilano, L., Martinho, A., Silva, M.A., and Baptista, A.J.
- Abstract
Design-for-X (DfX) approaches continues to prove their importance to support design management in increased complexity products and towards sustainable development. Permanent increasing of market competitiveness lead the companies to narrow budgets and increase the application of Lean practices among their departments. Lean Design for eXcellence (LeanDfX) methodology was developed to cross Lean Thinking and Design-for-X project support, assessing multiple domains such as optimization, manufacturing, assembly, maintenance, eco-design, modularity or adaptability. This approach brings a systematic applicability for design engineers and technical managers, assessing the effectiveness and efficiency of a given product design. A LeanDfX index metric, ranging between 0-100%, and original scorecard were created for consistent decision support for comparison of different design concepts or design versions of products, integrating different 'X' domains. In this work, the LeanDfX methodology results are presented for a real industrial case study related to a robot gripper design of a palletizing production cell. [ABSTRACT FROM AUTHOR]
- Published
- 2019
- Full Text
- View/download PDF
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