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Fractional-slot concentrated winding interior permanent magnet (FSCW-IPM) machines have been designed with very low winding mutual inductance for magnetic isolation features required for improving their fault-tolerant capabilities. These magnetically-isolated FSCW-IPM machines no longer adhere to the preconditions required for a conventional abc-to-dq0 transformation. As a result, it is found in this article that d-, q-axes could couple with 0-axis in magnetically-isolated FSCW-IPM machines. Considering the second-order reluctance component, this phenomenon leads to third-harmonic injection in phase voltages during normal operation, which can be cancelled out in terms of line-to-line voltage for Y-connected three-phase system. However, for open-end-winding machine drives without winding neutral point constraint, these voltage harmonics will show up in the winding voltage waveforms. Study shows that the amplitudes of these extra harmonics are determined by both saliency ratio and zero-axis current. The bandwidth of the proportional integral (PI) current regulator as well as switching frequency should be carefully determined to be able to take into account the major harmonics injected in phase voltages. Experimental verification on a 12-slot/10-pole prototype machine with spoke PMs has been carried out to show the impact of this phenomenon. [ABSTRACT FROM AUTHOR]

Overhang is a useful structure for increasing the torque and power densities of permanent-magnet (PM) machines without expansion of the machine space. A 3-D finite-element method (FEM) is needed to evaluate the performances of PM machines with an overhang structure because the overhang structure results in non-uniform magnetic flux distributions in the axial direction. However, it is computationally expensive, especially in the early design stage. In this paper, we propose a magnetic equivalent circuit (MEC) model considering the overhang effects of interior PM (IPM) machines. With the proposed MEC, the performances of IPM machines with an overhang structure were precisely calculated and the computational time was significantly reduced. The proposed MEC was verified by the 3-D FEM. [ABSTRACT FROM AUTHOR]

An extended analytical method for predicting the open-circuit air-gap field distribution in interior permanent magnet (IPM) machines equipped with multilayer Permanent Magnets (PMs) is proposed in this paper. This presented method is based on the conformal mapping technique. The mapping is used to calculate the relative permeances, which consider the effect of stator slots and rotor saliency on the magnetic field distribution. The open-circuit air-gap field distribution in a multi-flux-barrier IPM can be predicted through the superposition principle. The analytical solution is implemented on: an eight-pole, 50 kW IPM motor used in 2004 Toyota Prius hybrid electric vehicle and four IPMs with two, three, four, and five flux barriers per pole. To verify this extended method, the results are compared with those obtained from the finite-element analysis. [ABSTRACT FROM PUBLISHER]

Accurate and updated knowledge of the electric machine parameters provides benefits in many applications, such as model-based control methods. This paper presents an online parameter estimation method for double-star interior permanent-magnet (IPM) machines supplied with voltage-source inverters (VSI). The estimation method is based on a decoupled D–Q model of the machine and a recursive least-squares (RLS) algorithm. Initial machine parameters are estimated at a standstill. Then, in the rotating operating state, the inductances and the flux linkage produced by the PMs are updated. The estimation in the operating state is performed with a flux-linkage-based approach. The experimental results are compared with the corresponding values obtained from finite-element analyses. The results show an acceptable agreement and demonstrate the feasibility of the estimation scheme to estimate the parameters of double-star PM machines. The parameters are validated by comparing experimental and simulated open-loop responses and steady-state torques. [ABSTRACT FROM PUBLISHER]

A rotor shaping technique with optimal third harmonic is presented to enhance the average torque of interior permanent-magnet (IPM) machines in this paper. The optimal value of third harmonic injected into the rotor outer surface shape has been derived and further confirmed by both finite-element analyses and experiments. The impact of the optimal third harmonic to the rotor shape on the electromagnetic performance, including harmonics in the back electromotive forces, cogging torque, average torque, and torque ripple, is investigated. It is demonstrated that without any modification of the costly rare earth permanent magnet employed for the inverse-cosine-shaped rotor, the average torque of the machine of an inverse cosine injected with an optimal third-harmonic-shaped rotor can be improved by > 6%. Simultaneously, the torque ripple remains almost unchanged, and the saliency ratio is also improved, further boosting the average torque. Finally, the machines with both conventional and optimal third harmonic rotors are prototyped and tested to validate the analysis. [ABSTRACT FROM PUBLISHER]