1. CFD simulation of an O2/N2 separation process using an industrial PIHF membrane module for N2 enrichment.
- Author
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Mansoorkhaki, Amirsalar, Esmaeili, Majid, Abolhasani, Mahdieh, Mohammadi Saadat, Meisam, and Kim, Seok-Jhin
- Subjects
MANUFACTURING processes ,FINITE element method ,GAS flow ,MASS transfer ,MEMBRANE separation ,HOLLOW fibers ,SEPARATION of gases - Abstract
[Display omitted] • A new 3D mathematical model is developed for air separation based on an industrial polyimide hollow fiber membrane module aiming to N 2 enrichment. • Good agreement was observed between the real operation data and model results so the new 3D model was validated. • Increasing the intensity of the feed flow has a negative effect on the N 2 enrichment percentage as the main goal in this process. • The phenomenon of concentration polarization shows more intensity with the increase in the membrane length. • Feed pressure enhancement and augmentation of sweep gas flow rate shows a positive effect on N 2 enrichment. In this research, simulation of an O 2 /N 2 membrane separation process for N 2 enrichment using an industrial polyimide hollow fiber (PIHF) membrane module was performed based on finite element method. A two-dimensional axial symmetric model was used to simulate the mass transfer, convection and diffusion phenomenon in the membrane module. In order to validate the model, the simulation results were compared with the industrial process data, and good agreement was observed. The effects of feed molar flow rate, feed pressure, and molar flow rate of sweep gas stream on the N 2 enrichment percentage were investigated. As the feed molar flow rate increased from 1.2 to 1.8 kgmole/h, the N 2 enrichment percentage in the membrane module diminished from 8.6 to 5.8 %. With feed pressure enhancement from 7 to 12 barg, the percentage of N 2 enrichment increased from 6.4 to 10 %. With increasing molar flow rate of sweep gas stream from 0.5705 to 1.0595 kgmole/h, the percentage of N 2 enrichment enhanced from 7.4 to 8.9 %. Besides the operational parameters, the effect of fiber length on the N 2 enrichment percentage in PIHF membrane module was investigated for co-current and counter current flow patterns, respectively. As the fiber length increased, the N 2 enrichment percentage augments for both patterns due to membrane surface area increment in the PIHF membrane module, which the percentage of N 2 enrichment in the countercurrent pattern was higher than co-current. Moreover, Concentration Polarization Index (CPI) was investigated to show the degree of polarization expansion along the PIHF membrane. The effect of feed molar flow rate on the concentration polarization index was investigated, which showed the concentration polarization phenomenon is reduced when feed molar flow rate enhances. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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