1. The effect of some additives to improve water absorption and strengths of paper prepared from old corrugated container.
- Author
-
Gholampoor, Behnam and Mahdavi, Saeed
- Subjects
CORNSTARCH ,ADDITIVES ,ABSORPTION ,TENSILE strength ,PAPER recycling ,WATER consumption ,PACKAGING recycling - Abstract
Background and objectives: Paper industry in addition to reducing the consumption of various resources such as water, energy, and wood, continues to recycle used paper in different countries due to less pollution. One of the major drawbacks of the old corrugated container (OCC) recycling is its relatively weak strength, which has limited its use in various sections of the packaging industry. In this study, the effect of using some additives to improve the strengths of OCC to make the top liner of cartons in both wet and dry conditions was studied. Methodology: OCC was selected from domestically produced cartons. To determine the performance and optimal amount of additives, corn cationic starch (at 1, 1.4 and, 2%), wet strength resin (at 1, 2 and, 3%), AKD (at 1, 2 and, 3%), and long fiber of imported bulk tea wrapping paper (at 10, 15 and, 20%) based on the dry weight of OCC pulp were separately used as additives. The handsheets were made using laboratory sheet former with the basis weight of 120 g/m² and then tensile, burst, and tear indices were measured both at wet and dry conditions to compare the effect of additives. Also, water absorption was measured by the Cobb test on the test samples. The optimal level of each additive was determined based on the results, and then handsheets data from optimal combination treatment including appropriate levels of all additives, and different properties of handsheets were statistically compared. Results: The water absorption of handsheet was statistically decreased to 90% level compared to the control by adding AKD. This additive was able to reduce the water absorption of handsheet made from OCC to about 20 g/m² as the appropriate range. The greatest increase of wet tensile strength of the handsheet was achieved using 3% wet strength resin compared to the control. The resin maintained the wet tensile, burst, and tear indices of the residual strength of handsheet by 25, 46, and 58%, respectively, compared to dry strengths which indicates its good performance. The results showed that by adding cationic corn starch and recycled long fiber paper, all the dry strengths of handsheet independently increased compared to the control. The optimal combination treatment was determined according to the results independent use of additives in OCC pulp, including 1% cationic starch, 1% AKD, and 3% wet strength resin based on technical-economic considerations. There is no significant difference between dry tensile and burst strength of handsheet using this treatment and 20% recycled long fiber of wrapping paper, which both means ranked statistically in the same group. Conclusion: The use of 20% recycled long fiber of wrapping paper significantly improved the dry strength of OCC pulp, but adding 1% cationic corn starch to OCC pulp caused limit increase in dry strength. The wet strength of handsheet was significantly improved by adding 3% wet strength resin whereas 1% AKD significantly decreased the water absorption of the OCC pulp to 14 g/m². The optimal combination treatment of chemical additives including 1% cationic corn starch, 1% AKD, and 3% wet strength resin improved the wet and dry strength of handsheet made from OCC pulp that could be used for packaging products which need to be kept in refrigerator and freezer. [ABSTRACT FROM AUTHOR]
- Published
- 2023
- Full Text
- View/download PDF