1. Symmetrical Variable Taper Plus: a novel variable crown work roll technology for enhancing edge drop control of hot-rolled strips.
- Author
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Wang, Fenjia, He, Anrui, Liu, Chao, Qie, Haotang, Yao, Chihuan, Shao, Jian, Qiang, Yi, Liu, Zhengfeng, and Liu, Hongyan
- Subjects
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ROLLING-mills , *UNIVERSAL design , *HOT rolling , *PRODUCT quality - Abstract
This study tackles the long-term problem of continuous variable crown (CVC) rolling mills' inadequate hot-rolled strip edge drop control capability, which is a major barrier to raising product quality. This work thoroughly examines the mechanism of edge drop using a coupled model of the roll system and rolling piece to obtain a deeper understanding of the factors causing edge drop in hot-rolled strips. Then, a universal design approach for the Symmetrical Variable Taper Plus (SVT +) roll contour is proposed. This advanced roll contour technology is capable of enhancing edge drop control across strips of varying widths by making precise corrections to the CVC curve at specific locations. In order to further refine the process, a multi-objective roll contour parameter optimization strategy is introduced. This strategy is designed to decouple strip crown control from edge drop control, thereby enabling more precise adjustments. In addition, this study presents an in-depth examination of the edge drop control characteristics of the proposed SVT + through simulation experiments under both no-load and on-load conditions. The results confirm the effectiveness of SVT + in reducing strip edge drop under a variety of conditions. Results from industrial experiments further highlight the potential of SVT + , demonstrating a relative decrease in strip edge drop of 46.44% and an enhancement of 22.72% in the strip crown qualification rate. These improvements are particularly beneficial for the qualification rate of strip products with a small target crown. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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