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Purpose: Alkali activation process has been applied to fresh river clay-rich sediments in order to increase their mechanical properties and make them suitable for soil stabilization. Materials and methods: Dredged sediments were mixed with up to 30 mass percent (ma%) of fly ash (FA) or ladle slag (LS) and after curing for 3 days at 60 °C, the bending and compressive strength have been determined. The mixtures which exhibited the highest strengths were further optimized for being used in soil stabilization. For this purpose, the sediment was stabilized with 4 ma% of quicklime (QL) and after 1 h 30 ma% of FA with alkali activator was added and cured for 1, 7 and 28 days. Results: The stabilized sediment has a significantely better geomechanical performance in comparison with the sediment alone. Stabilizing the dredged sediment using alkali activation technology provides high enough strengths to eventually make it suitable for anti-flood embankments. Conclusions: The results confirmed the suitability of the investigated technology for soil stabilization. [ABSTRACT FROM AUTHOR]

The 2021 Tajogaite eruption was marked by intense pyroclastic fallout that covered a substantial portion of La Palma island, with maximum thicknesses in the central-western part. This, combined with lava flows, resulted in widespread damage to public and private properties. In this study, we investigated if volcanic ash from this eruption could serve as a raw material in the synthesis of alkali activated materials (AAMs) and contribute to the construction of eco-friendly buildings and the restoration of those damaged by the eruption. Volcanic ash-based AAMs were synthesized using NaOH and Na2SiO3 as alkaline solutions and by adding metakaolin to enhance ash reactivity and enable processing at ambient temperatures. Lightweight porous AAMs were also produced using H2O2 and metallic aluminum as foaming agents. Chemical, textural, physical, and mechanical analyses on the final products assessed their suitability as environmentally friendly materials to be used in the reconstruction of the island infrastructure, opening new perspectives on recovery actions that can be undertaken after disastrous eruptions. Of all the islands in the Canary Archipelago, La Palma has experienced the highest number of eruptions (8) in historical times, all of which showing considerable similarity in terms of eruptive mechanisms and composition to the most recent Tajogaite event. Although this study investigated fresh Tajogaite ash, similar perspectives can be envisaged for both other recent eruptions at La Palma and other similar volcanic scenarios worldwide.

This paper presents research into the feasibility of using stone sawing sludge-based Alkali Activated Materials (AAMs) for conservation of Cultural Heritage. Sawing sludges are a stone processing waste product resulting from the mixing of rock powder with the water used to cool down the cutting blades. The chemical composition of the sawing sludges, when aluminosilicatic, is suitable for acting as a precursor to produce AAMs. AAMs are known for their low environmental impact and versatility since their existence is drawn from recycling waste materials. One of their possible applications is in the conservation of Cultural Heritage objects. This work presents a preliminary investigation into three sawing sludge-based AAMs with different mineralogical compositions and contributes to formulating guidelines for applying them as fillers on modern and archaeological ceramic pottery based on the evaluation of their workability, appearance and physical properties over time from the moment of application and up to 30 days. Dynamic Vapor Sorption and X-Ray Diffraction results provided an overview of the structural and mineralogical changes under high RH conditions, where the tested AAMs showed a type II isotherm curve, as expected for concrete-like materials, as well as disappearance of thermonatrite after one isothermal cycle. Ultrasonic Pulse Velocity test demonstrated the general homogeneity of the AAMs despite the lower velocity exhibited by one of the formulations, probably due to its internal pore distribution and possible presence of microstratification. The Oddy tests, application tests and colourimetric measurements evidenced the advantages and weaknesses of the AAMs, with overall encouraging results ensuing investment in further in-depth studies of these innovative conservation materials in view of their future use in the field of conservation of Cultural Heritage as a result of a circular economy model. [ABSTRACT FROM AUTHOR]

This paper aimed to investigate the possibility of using alkaline-based binders made from the industrial waste produced by ceramic tiles in the field of conservation and the restoration of monuments and archaeological heritage. Geopolymer mortars, which are environmentally sustainable products obtained by chemical consolidation at room temperature, are studied for their versatility in applications as reintegration or bedding mortars and pre-cast elements, namely bricks, tiles or missing parts for archaeological pottery, as an alternative to traditional not sustainable products. Starting from a well-established formulation, the function of the product, meaning its technical characteristics and its workability, was optimized by changing the aggregates used, by adding a Ca-rich compound or by changing the liquid/solid ratio with the use of tap water. The possibility of tailoring the finishing of the obtained products was also evaluated. X-ray diffraction analysis showed the influence of adding the additive with the presence of newly formed phases, which positively affect the product's workability. On the contrary, no important variations were observed with the increase in the water content of the same formulation, opening up the possibility of managing it according to the required fluidity of the final product. Good results were observed, jumping above the laboratory scale and overcoming criticalities linked to the variabilities on site and the higher volume of materials used for industrial processes. The present research also demonstrates that ceramic-based geopolymers are suitable for application in a large variety of cultural heritage projects and with different purposes. Therefore, the paper encourages the use of alkali-activated mortars for green restoration, specifically given the wide range of ceramic materials. [ABSTRACT FROM AUTHOR]

This study aims to contribute to the promising field of alkali-activated materials (AAM) used in 3D printing for construction. Presented as a comprehensive review, the research provides valuable insights for researchers within and beyond the field. The study focuses on identifying prevalent research trends and accessing pertinent information on materials, methodologies, and parameters of interest. The study commenced with a bibliometric analysis of 55 carefully selected publications, followed by an in-depth review of these articles categorized into extrusion-based and powder-based systems. Emphasis was placed on the materials used, methodologies employed, and key findings from these studies. The bibliometric analysis unveiled prevalent keywords, their relevance in the field, highly cited articles, and collaborative networks among researchers. The most influential countries in terms of publications are Australia, China, and Singapore. The review highlighted commonly used materials and their potential impacts on large-scale applications of AAM, exploring how various precursors, activators, additives, aggregates, and reinforcements shape the properties of printed AAM, featuring innovative approaches with alternative materials. The methodologies employed in these studies and trends in characterization were outlined, due to the absence of standardized tests for materials in 3D printing applications. The study emphasized how material properties vary concerning production processes, printing parameters, curing methods, and post-treatment, outlining advancements in material characterization necessary for achieving a printable mix design. Through the analysis of these 55 articles, key scientific challenges and hurdles in large-scale applications were identified, suggesting potential focal points for further studies. In summary, AAMs exhibit substantial uniqueness and complexity due to their diverse material composition, resulting in varying properties in both fresh and hardened states. However, this diversity also signifies the adaptability of AAMs to diverse equipment, construction techniques, and desired specifications, showcasing their potential to revolutionize traditional construction by integrating technology and sustainability.

The performance of adsorbent synthesized by alkali activation of aluminosilicate precursor metakaolin with sodium hydroxide (NaOH) and sodium silicate (Na2SiO3) as well as the foaming agent was studied for copper ions adsorption from aqueous solution. This paper investigated the effect of adding hydrogen peroxide (H2O2) and aluminium powder as foaming agents to an alkali activated materials slurry. The experimental range included 0.50 wt%, 0.75 wt%, and 1.00 wt% hydrogen peroxide and 0.02 wt%, 0.04 wt%, and 0.06 wt% aluminium powder. A control sample without a foaming agent was also created for comparison. The specific surface area, water absorption, density, compressive strength and microstructure of metakaolin based alkali activated materials were evaluated. The adsorption capability of Cu2+ with addition of hydrogen peroxide and aluminium powder was then tested. Results indicate hydrogen peroxide addition had superior pore size distribution and homogeneous porosity than aluminium powder, implying improved copper ion elimination. Cu2+ adsorption capability reached 98% with 0.75 wt% hydrogen peroxide and 24.6076 m2/g surface area. The results demonstrating that low cost metakaolin-based AAMs are the most effective adsorbent for removing copper ions.

The fly ash wastes (materials rich in silica, aluminum, and iron) could be advanced valorized by using as pozzolanic materials in the formulation of mortar and concrete. The partial hydrolysis of its, during alkali activation process, gel formation, and polycondensation produce the compulsory properties. The study had as objective to determine the optimal conditions, and the relationships between the fly ash modifying parameters, particle size and morphology, and behavior in chemical agents of the mortar obtained from different wastes. The alkali activation process involved varying the liquid/solid ratio (quantities of liquid phase) and the concentration of the NaOH solution (8 - 12 M). The samples' morphologies, particle size distribution, Blaine surface values, and crystallography were significant changes as a result of the activation, as demonstrated by XRD and SEM analysis. The durability values were substantially improved comparatively with building materials on the base of cement. As a result, treated fly ash is suitable as a potential building material, saving disposal-related issues. Using treated fly ash is environmentally friendly method conserving a large amount of cement, used in the production of building materials and reducing the CO2 emissions.

The performance of adsorbent synthesized by alkali activation of aluminosilicate precursor metakaolin with sodium hydroxide (NaOH) and sodium silicate (Na2SiO3) as well as the foaming agent was studied for copper ions adsorption from aqueous solution. This paper investigated the effect of adding hydrogen peroxide (H2O2) and aluminium powder as foaming agents to an alkali activated materials slurry. The experimental range included 0.50 wt%, 0.75 wt%, and 1.00 wt% hydrogen peroxide and 0.02 wt%, 0.04 wt%, and 0.06 wt% aluminium powder. A control sample without a foaming agent was also created for comparison. The specific surface area, water absorption, density, compressive strength and microstructure of metakaolin based alkali activated materials were evaluated. The adsorption capability of Cu2+ with addition of hydrogen peroxide and aluminium powder was then tested. Results indicate hydrogen peroxide addition had superior pore size distribution and homogeneous porosity than aluminium powder, implying improved copper ion elimination. Cu2+ adsorption capability reached 98% with 0.75 wt% hydrogen peroxide and 24.6076 m²/g surface area. The results demonstrating that low cost metakaolin-based AAMs are the most effective adsorbent for removing copper ions. [ABSTRACT FROM AUTHOR]

The accumulation of steel slag and other industrial solid wastes has caused serious environmental pollution and resource waste, and the resource utilization of steel slag is imminent. In this paper, alkali-activated ultra-high-performance concrete (AAM-UHPC) was prepared by replacing ground granulated blast furnace slag (GGBFS) powder with different proportions of steel slag powder, and its workability, mechanical properties, curing condition, microstructure, and pore structure were investigated. The results illustrate that the incorporation of steel slag powder can significantly delay the setting time and improve the flowability of AAM-UHPC, making it possible for engineering applications. The mechanical properties of AAM-UHPC showed a tendency to increase and then decrease with the increase in steel slag dosing and reached their best performance at a 30% dosage of steel slag. The maximum compressive strength and flexural strength are 157.1 MPa and 16.32 Mpa, respectively. High-temperature steam or hot water curing at an early age was beneficial to the strength development of AAM-UHPC, but continuous high-temperature, hot, and humid curing would lead to strength inversion. When the dosage of steel slag is 30%, the average pore diameter of the matrix is only 8.43 nm, and the appropriate steel slag dosage can reduce the heat of hydration and refine the pore size distribution, making the matrix denser. [ABSTRACT FROM AUTHOR]

Ceramic is one of the prominent sources of waste in Europe. Its aluminosilicate composition, together with the relatively high amount of amorphous phase, makes it suitable as a potential precursor for alkali activated products. The technical characteristics of these kinds of materials, as well as the aesthetic appearance, determine a good applicability in the field of construction and for restoration purposes. This research aimed to investigate the suitability of ceramic industrial tiles waste through the alkaline activation process for the production of novel and eco-friendly materials. The applicative goal was the implementation of binder formulations to be used for the production of eco-sustainable bricks, tiles, mortars and decorative elements. The results showed that pure ceramic based geopolymers and binary mixtures obtained by adding few percentages of metakaolin can be produced at room temperature by only using sodium hydroxide and waterglass, reaching efficient technical characteristics for their employment in restoration. This work represents a starting point for future development of ceramic based geopolymeric products to be employed in construction and restoration field. [Display omitted] [ABSTRACT FROM AUTHOR]

Water contamination is a major issue due to industrial releases of hazardous heavy metals. Copper ions are among the most dangerous heavy metals owing to their carcinogenicity and harmful effects on the environment and human health. Adsorption of copper ions using alkali activated materials synthesized through the polycondensation reaction of an alkali source and aluminosilicates is the most promising technique, and has a high adsorption capability owing to a large surface area and pore volume. This research focuses on the effect of the alkaline activator ratio, which is a sodium silicate to sodium hydroxide ratio. Various exposing temperatures on metakaolin based alkali activated materials on a surface structure with excellent functional properties can be used as adsorbent materials for the removal of copper ions. A variety of mix designs were created with varying sodium silicate to sodium hydroxide ratios, with a fixed sodium hydroxide molarity, metakaolin to alkali activator ratio, hydrogen peroxide, and surfactant content of 10 M, 0.8, 1.00 wt%, and 3.0 wt%, respectively. Most wastewater adsorbents need high sintering temperatures, requiring an energy-intensive and time-consuming manufacturing process. In this way, metakaolin-based alkali activated materials are adsorbent and may be produced easily by solidifying the sample at 60 °C without using much energy. The specific surface area, water absorption, microstructure, phase analysis, functional group analysis, and adsorption capability of copper ions by metakaolin based alkali activated materials as adsorbents were evaluated. The water absorption test on the samples revealed that the sodium silicate to sodium hydroxide 0.5 ratio had the highest water absorption percentage of 36.24%, superior pore size distribution, and homogeneous porosity at 60 °C, with a surface area of 24.6076 m2/g and the highest copper ion uptake of 63.726 mg/g with 95.59% copper ion removal efficiency at adsorption condition of pH = 5, a dosage of 0.15 g, 100 mg/L of the initial copper solution, the temperature of 25 °C, and contact time of 60 min. It is concluded that self-supported metakaolin based alkali activated material adsorbents synthesized at low temperatures effectively remove copper ions in aqueous solutions, making them an excellent alternative for wastewater treatment applications. [ABSTRACT FROM AUTHOR]

This review discusses recent advances in the use of alkali-activated materials (AAMs) to host high heat and radiation-emitting cesium (Cs) and strontium (Sr) wastes. It examines the evolution of geopolymerization, mechanical properties, mineralogy, microstructure, and leaching behavior of Cs-and/or Sr-bearing AAMs, considering their chemical interaction with Cs and Sr nuclides and exposure to temperature and gamma radiation induced by Cs and Sr. The literature indicates that Cs and Sr slightly degrade the mechanical properties of AAMs, with Sr having a more pronounced effect. For AAMs with a low SiO 2 /Al 2 O 3 ratio, decay heat from Cs and Sr can crystallize zeolitic phases, which are beneficial in the short term but detrimental in the long term because of their low stability against gamma radiation. Cs was immobilized via ion exchange within the aluminosilicate phase and Sr mainly by precipitation, but the immobilization of their respective daughter nuclides Ba and Zr was not demonstrated. Gamma radiation exposure does not significantly alter AAM properties, and nitrates in Cs and Sr-bearing wastes reduce gamma-induced water radiolysis. AAMs are promising hosts for Cs and Sr-bearing wastes, but further studies are needed using realistic Cs and Sr waste loading to evaluate the synergistic effects of Cs and Sr chemical behavior, decay heat, and gamma irradiation on the evolution of properties of waste forms, and the ability of AAMs to accommodate daughter nuclides Ba and Zr. [Display omitted] • The possibility for immobilization of Cs and Sr by AAMs is reviewed. • AAMs exhibit resilience against thermal and gamma radiation exposure. • Synthesis of zeolites within AAMs only offers short-term immobilization benefits. • Cs+ and Sr2+ well immobilized in AAMs but the stable phase depends on decay temperature. • AAMs are promising host matrices for Cs and Sr waste containment. [ABSTRACT FROM AUTHOR]

This work explores the durability of alkali-activated materials exposed to acidic and alkaline environments to analyze and evaluate their applications. The alkali-activated materials of metakaolin and metakaolin-mine tailings were immersed in solutions of different pH values for 90 days, in which the durability of materials was studied. Characterizations include pH, FTIR, XRD, SEM and 29Si NMR measurements. It was found that the alkali-excited materials have good durability in an alkaline environment. A small amount of lye was diluted in the neutral solution, leading to a decrease in the amount of gel and a slight deterioration of the durability of the materials. Moreover, alkali-activated materials were corroded in acidic environments, leading to poor durability because hydrogen ions (H+) attacked N-A-S-H and C-A-S-H gels, and production of new sinjarite (CaCl2) mineral phases. This work provides a scientific reference value for the application of alkali-activated materials in daily environment.

In this research, the performance of fly ash/GGBS geopolymer mortars made with different quarry waste powder as filler materials by substituted the river sand fine aggregate with different ratios was evaluated based on the mechanical, physical, durability properties and microstructural analysis. Limestone waste, marble waste and basalt waste powder were used as filler materials developing eco-friendly and economical geopolymer from industrial waste as a promising sustainable area of research. A series of tests were conducted such as on strength properties, ultrasonic pulse velocity (UPV), physical properties, abrasion resistance test, splitting tensile strength and microstructure analysis (SEM). The samples were elevated at the high-temperatures of 200 °C, 400 °C, 600 °C and 800 °C. Results conducted that the use of limestone waste powder and marble waste powder up to 50% ratio improved the geopolymer composite's strength. The three filler geopolymer composites positively affected water absorption, strength properties and abrasion ratio results. The current article's finding has indicated a potential solution, presenting another geopolymer class followed by the successful use of fly ash and quarry waste as significant asset materials. The output of this study is commercially expected to be effective intercession for waste recycled and friendly environmental management conclusions. [ABSTRACT FROM AUTHOR]

The sustainability and economic competitiveness of alkali activation technology greatly depends on expanding the raw materials database with locally available resources. Therefore, a notable trend has been witnessed toward the exploitation of common clays as alternatives to well-established solid aluminosilicate precursors due to their availability and wide geographical distribution. However, common clays are complex and dedicated research is needed to tailor synthesis procedures and mix designs for different clay resources. This paper describes the outcomes of a study conducted to investigate the influence of several synthesis parameters (solid-to-liquid ratio, NaOH molarity, Si availability, and curing conditions) on the properties of alkali activated binders produced from different thermally modified clays. Optimal synthesis conditions for benchmark metakaolin systems have been identified and binders were produced with progressive dosages of metakaolin replacement by common local clays. Fundamental physical and mechanical properties such as apparent density, open porosity, water absorption, and compressive strength were examined at different curing ages, and X-ray diffraction (XRD) was used to provide complementary mineralogical insights. By combining the effects of the parameters studied, mortar specimens were produced with the developed binders, reaching compressive strength values exceeding 28.2 ± 0.1 MPa, a bulk density as low as 1.78 ± 0.0 g/cm3, and open porosity and water absorption values lower than 15% and 8%, respectively. These properties are comparable to those of conventional hydraulic products, which presents them as interesting candidates for construction. Ultimately, this work aims to contribute with valuable insights toward the valorization of a large group of unexploited clay precursors by demonstrating the feasibility of producing technologically competitive alkali activated materials with little or no use of the prime precursors, thus adding to the extant knowledge and contributing to future scientific and industrial developments in this field. [ABSTRACT FROM AUTHOR]

This study presents the development and experimental assessment of novel, high strength, cementless binders that incorporate alkali-activated local waste. A silica-rich diabase mud (DM), currently considered as waste, was previously investigated for geopolymerization, signifying that the DM lacked the necessary reactivity to provide a stable geopolymer binder alone. Moreover, even after incorporation of small amounts of cement and metakaolin, the DM mixtures still did not yield adequate mechanical properties. In this study, the local DM was instead combined with another industrial byproduct known as Ground Granulated Blast-furnace Slag (GGBS) in varying mixtures. The mixture design trials enabled the development of three high strength cementless geopolymer mixtures with 28-day compressive strengths ranging between 60 and 100 MPa, comparable to conventional concrete compressive strengths. The results indicate that the innovative geopolymer material is very promising for the manufacturing of pavement tiles and other precast construction products. Most importantly, this study presents the first successful development of a construction material of adequate compressive strength that can absorb large quantities of the abundant quarry waste, following a course of 10 years of unsuccessful attempts to valorize the local DM. Although difficulties were encountered due to a high reactivity rate, especially for the mix that included the highest GGBS content, prototype pavement tiles were manufactured and assessed experimentally. The results reveal a promising potential of valorizing the local DM in the development of precast geopolymer products, despite the effects of shrinkage cracking on the experimental evaluation of the material mechanical properties. [ABSTRACT FROM AUTHOR]

Alkali activated materials (AAMs) have been recognised as potential alternatives to Portland cement concretes in specific applications in the construction industry due to their environmental benefits such as substantially reduced CO2 emissions and utilisation of industrial wastes. While many studies reported the superior performance of AAM concretes over Portland cement concretes in protecting steel from corrosion, some other studies indicated an opposite view. Hence, there is a need for further research on the long-term corrosion studies of AAM concretes in the laboratory as well as in the field. Among many important areas of investigation is the resistance of AAMs to chloride induced corrosion of steel reinforcement which is not well understood. In this paper, the above aspect is reviewed including chloride ingress, chloride binding and chloride induced corrosion rate of steel reinforcement in AAMs. Chloride ingress in AAMs involves both open and closed pore systems. Chloride binding in AAMs is predominantly physical and not chemical. The chloride threshold levels initiating steel corrosion in AAMs are significantly different in comparison to Portland cement concretes.

The accumulation of steel slag and other industrial solid wastes has caused serious environmental pollution and resource waste, and the resource utilization of steel slag is imminent. In this paper, alkali-activated ultra-high-performance concrete (AAM-UHPC) was prepared by replacing ground granulated blast furnace slag (GGBFS) powder with different proportions of steel slag powder, and its workability, mechanical properties, curing condition, microstructure, and pore structure were investigated. The results illustrate that the incorporation of steel slag powder can significantly delay the setting time and improve the flowability of AAM-UHPC, making it possible for engineering applications. The mechanical properties of AAM-UHPC showed a tendency to increase and then decrease with the increase in steel slag dosing and reached their best performance at a 30% dosage of steel slag. The maximum compressive strength and flexural strength are 157.1 MPa and 16.32 Mpa, respectively. High-temperature steam or hot water curing at an early age was beneficial to the strength development of AAM-UHPC, but continuous high-temperature, hot, and humid curing would lead to strength inversion. When the dosage of steel slag is 30%, the average pore diameter of the matrix is only 8.43 nm, and the appropriate steel slag dosage can reduce the heat of hydration and refine the pore size distribution, making the matrix denser.

Mineral wool is a widely used insulation material and one of the largest components of construction and demolition waste, yet it mainly ends up in landfills. In this work, we explored the potential recycling of waste stone wool in the pilot production of alkali‐activated façade panels. The current work shows mechanical properties, SEM‐EDS, and mercury intrusion porosimetry analyses for three different mix designs used for the preparation of façade panels. They are all composed of waste stone wool and differ in the amount of co‐binders (local slag, lime, metakaolin, and/or fly ash) selected by the preliminary studies. In this study, co‐binders were added to increase early strength and improve the mechanical properties and freeze–thaw resistance. The mechanical properties of each were measured up to 256 days, different durability tests were executed, and, by evaluating the mechanical properties, microstructure, and workability of the mortar, the most suitable mix was selected to be used for the pilot production. In addition, the leaching test of the selected mixture showed no exceeded toxic trace elements and therefore got classified as non‐hazardous waste after its use. [ABSTRACT FROM AUTHOR]

Diabase mud (DM) is a silica-rich residue yielding from aggregate crushing and washing operations in quarries. This work focuses on identifying the geopolymerization potential of a diabase mud through characterization of its mineralogical composition, investigation of its reactivity, and assessment of the early compressive strengths of alkali activated mixtures formulated based on the mud's dissolution results. The findings suggest that considerably low amounts of Al and Si metals were dissolved following the dissolution tests conducted on DM, however, the incorporation of small quantities of CEM I, gypsum, and metakaolin (MK) moderately at a Na2SiO3:NaOH ratio of 50:50 and with a molarity of NaOH of 4 M enhanced the geopolymerization compared to low L/S ratio mixtures cured at different conditions. When M was increasing, the high L/S ratio mixtures exhibited fluctuations in strengths, especially beyond a 10 M NaOH molarity. Maximum strengths of mixtures at equivalent molarity of 10 were achieved when the Na2SiO3:NaOH ratio reached 30:70, regardless of the ambient conditions and the presence of CEM I. The curing conditions, the ratio of Na2SO3:NaOH, and the presence of CEM I in the DM-based mixtures did not appear to significantly affect the mixture when NaOH concentration was between 2 M and 4 M; at higher molarities, however, these enhanced the strengths of the geopolymerized DM. [ABSTRACT FROM AUTHOR]

Alkali-activated materials (AAMs) provide an opportunity to up-cycle several residues into added-value materials. Although generally praised for their performance under thermal loads, the thermal behavior of AAMs is dictated by a multitude of factors and the performance of CaO-FeOx-rich systems may differ from geopolymers. Therefore, this work ascertains the high-temperature resistance of CaO-FeOx-Al2O3-SiO2-rich AAMs. Mortars were exposed to different heating rates (≤10 °C/min) and temperatures (≤1100 °C), and volume and mass loss, apparent density, compressive strength (CS), mineralogical composition, and morphology were evaluated. At low heating rates, the main effects noted were densification and a gradual lightening of color as the temperature rose. CS underwent an abrupt decline at 750 °C and recovered at higher temperatures, reaching a maximum value of 184 ± 13 MPa at 1100 °C. With an increased heating rate to 10 °C/min, the strength loss at 750 °C persisted, but maximum CS was halved when firing at 900 °C. At 1100 °C, a significant reduction of CS was observed, but all samples maintained their integrity. Except for 1100 °C at 10 °C/min, all sintered-AAMs presented residual CS above 40 MPa. These results demonstrate that CaO-FeOx-Al2O3-SiO2-rich AAMs present interesting thermal behavior and can be potentially used to produce glass-ceramics or refractory materials from secondary resources. [ABSTRACT FROM AUTHOR]

To reduce CO2 emissions and turn a variety of industrial/agricultural wastes into valuable cementitious products, alkali-activated materials (AAM) are recognized as suitable substitutes for regular Portland cement (OPC). However, the concentrated aqueous alkali solutions used in conventional two-part alkali activated materials are highly corrosive, viscous, and are difficult to handle in direct field applications. As a result, the potential for developing so-called "just add water" type one-part AAMs, as compared to traditional two-part AAM, is being explored, particularly in cast-in-situ applications. In the present study on corrosion of reinforcing steel bars in fly ash-slag (FA-GGBS) based one-part AAC mixtures, three parameters—the total binder content, the relative proportions of GGBS and Fly-ash and the percentage of sodium oxide (Na2O) - are recognized as the key factors in determining the strength and durability performance (including corrosion of rebars embedded in it) of a given AAC mix. Accordingly, experiments were conducted on AAC mixes with three binder contents (440, 460, and 480 kg/m3), three Slag/FA ratios (80/20, 70/30 and 60/40, by volume) and three alternate Na2O percentages (5, 6, and 7%, by weight of total binder content). Prismatic cylindrical test specimens of reinforced geopolymer concrete were prepared and half-cell potential and corrosion rate measurements were made after 28-, 56-, and 90 days of continuous exposure to 3% of NaCl solution, to accelerate the corrosion process. Measured corrosion current density and corrosion rates using a Electro-chemical Corrosion Analyser have indicated that the AAC mixture having a total binder content 440 kg/m3, GGBS/FS ratio of 70/30 and 6% Na2O content, exhibits best corrosion resistance amongst the various mixes tested herein, as measured up to the end of 90-days.

Water contamination is a major issue due to industrial releases of hazardous heavy metals. Copper ions are among the most dangerous heavy metals owing to their carcinogenicity and harmful effects on the environment and human health. Adsorption of copper ions using alkali activated materials synthesized through the polycondensation reaction of an alkali source and aluminosilicates is the most promising technique, and has a high adsorption capability owing to a large surface area and pore volume. This research focuses on the effect of the alkaline activator ratio, which is a sodium silicate to sodium hydroxide ratio. Various exposing temperatures on metakaolin based alkali activated materials on a surface structure with excellent functional properties can be used as adsorbent materials for the removal of copper ions. A variety of mix designs were created with varying sodium silicate to sodium hydroxide ratios, with a fixed sodium hydroxide molarity, metakaolin to alkali activator ratio, hydrogen peroxide, and surfactant content of 10 M, 0.8, 1.00 wt%, and 3.0 wt%, respectively. Most wastewater adsorbents need high sintering temperatures, requiring an energy-intensive and time-consuming manufacturing process. In this way, metakaolin-based alkali activated materials are adsorbent and may be produced easily by solidifying the sample at 60 °C without using much energy. The specific surface area, water absorption, microstructure, phase analysis, functional group analysis, and adsorption capability of copper ions by metakaolin based alkali activated materials as adsorbents were evaluated. The water absorption test on the samples revealed that the sodium silicate to sodium hydroxide 0.5 ratio had the highest water absorption percentage of 36.24%, superior pore size distribution, and homogeneous porosity at 60 °C, with a surface area of 24.6076 m2/g and the highest copper ion uptake of 63.726 mg/g with 95.59% copper ion removal efficiency at adsorption condition of pH = 5, a dosage of 0.15 g, 100 mg/L of the initial copper solution, the temperature of 25 °C, and contact time of 60 min. It is concluded that self-supported metakaolin based alkali activated material adsorbents synthesized at low temperatures effectively remove copper ions in aqueous solutions, making them an excellent alternative for wastewater treatment applications.

The capital investment in the US for construction and maintenance of the infrastructure road network is $150 billion/year. Investments in OECD countries will likely stabilize, while other countries will face an exponential growth of investments for infrastructures driven by the development of metropolitan cities. Continued “business-as-usual” practice for portland and asphalt cement concrete pavement construction ignores the increasing warning calls for the identification of more sustainable and less energy intensive paving materials. Alkali activated materials concrete (AAM) have been studied with growing interest during the last three decades. AAM show promising results in terms of mechanical performance, while also having a global warming potential impact 30-80% less than that of portland cement concrete. The global warming potential of AAM is closely dependent on the: 1) activating solution used to activate the raw material and 2) origin of the raw material. Specifically, the impact of the transport for both of these components is ~ 10% of its global warming potential. Hence, to increase the adoption of AAM for pavements, it is fundamental to analyze the existing literature to clarify the link between environmental impact and mechanical performance, identifying opportunities for applications that are tailored to the local availability of raw material.

The sustainability and economic competitiveness of alkali activation technology greatly depends on expanding the raw materials database with locally available resources. Therefore, a notable trend has been witnessed toward the exploitation of common clays as alternatives to well-established solid aluminosilicate precursors due to their availability and wide geographical distribution. However, common clays are complex and dedicated research is needed to tailor synthesis procedures and mix designs for different clay resources. This paper describes the outcomes of a study conducted to investigate the influence of several synthesis parameters (solid-to-liquid ratio, NaOH molarity, Si availability, and curing conditions) on the properties of alkali activated binders produced from different thermally modified clays. Optimal synthesis conditions for benchmark metakaolin systems have been identified and binders were produced with progressive dosages of metakaolin replacement by common local clays. Fundamental physical and mechanical properties such as apparent density, open porosity, water absorption, and compressive strength were examined at different curing ages, and X-ray diffraction (XRD) was used to provide complementary mineralogical insights. By combining the effects of the parameters studied, mortar specimens were produced with the developed binders, reaching compressive strength values exceeding 28.2 ± 0.1 MPa, a bulk density as low as 1.78 ± 0.0 g/cm3, and open porosity and water absorption values lower than 15% and 8%, respectively. These properties are comparable to those of conventional hydraulic products, which presents them as interesting candidates for construction. Ultimately, this work aims to contribute with valuable insights toward the valorization of a large group of unexploited clay precursors by demonstrating the feasibility of producing technologically competitive alkali activated materials with little or no use of the prime precursors, thus adding to the extant knowledge and contributing to future scientific and industrial developments in this field.

In this study, and for the first time, highly porous red mud-based geopolymer spheres were produced, through a very simple and scalable procedure, and used as lightweight aggregate in the synthesis of geopolymer composites. To further demonstrate the potential of this unexplored route, a comparison with composites containing expanded perlite and expanded vermiculite was also performed. The sample produced with 85 vol% of spheres showed the lowest geometric density (0.84 g/cm3) amongst the studied composites, coupled with a suitable compressive strength (1.0 MPa), low thermal conductivity (175 mW/m K), and excellent thermal stability after exposure to 1000 °C for 2h. The much lower production temperature (80 °C), compared with the commercial expanded aggregates (above 650 °C), and the reuse of significant amounts of bauxite residue (strategy aligned with the circular economy) enables the production of eco-friendly lightweight aggregates for the building sector. • Eco-friendly strategy to decarbonize the building sector. • Innovative use of red mud-based geopolymer spheres as lightweight aggregate. • The spheres-containing composites exhibit multifunctional behaviour. • Low thermal conductivity (175 mW/m K) coupled with excellent thermal stability. [ABSTRACT FROM AUTHOR]

This paper offers a comprehensive review of recent advancements in cementless ultra-high-performance concrete (UHPC) that employs alkali-activated materials and industrial byproducts. Initially, the raw materials used in fabricating cementless UHPC, focusing on their physical and chemical attributes, are summarized and analyzed. Subsequently, the impact of various ingredients, their combinations, the water-to-binder (W/B) ratio, alkali activators, and fiber reinforcement on the properties of both fresh and hardened cementless UHPC are investigated. The durability of cementless UHPC is also compared with its conventional counterpart based on ordinary Portland cement. The environmental benefits, like reductions in CO 2 emissions and energy use due to the absence of cement, are highlighted. With the adoption of alkali-activated materials instead of regular cement, CO 2 emissions from UHPC production can be curtailed by roughly 70–75 %. Newly introduced strain-hardening cementless UHPC based on alkali-activated materials is discussed, with a focus on its tensile characteristics influenced by several factors such as fiber type and the sand-to-binder ratio. Lastly, the innovative approach of using hydrated lime and calcium oxide in cementless UHPC is examined, bypassing traditional alkali activating solutions. [ABSTRACT FROM AUTHOR]

This study presents the development and experimental assessment of novel, high strength, cementless binders that incorporate alkali-activated local waste. A silica-rich diabase mud (DM), currently considered as waste, was previously investigated for geopolymerization, signifying that the DM lacked the necessary reactivity to provide a stable geopolymer binder alone. Moreover, even after incorporation of small amounts of cement and metakaolin, the DM mixtures still did not yield adequate mechanical properties. In this study, the local DM was instead combined with another industrial byproduct known as Ground Granulated Blast-furnace Slag (GGBS) in varying mixtures. The mixture design trials enabled the development of three high strength cementless geopolymer mixtures with 28-day compressive strengths ranging between 60 and 100 MPa, comparable to conventional concrete compressive strengths. The results indicate that the innovative geopolymer material is very promising for the manufacturing of pavement tiles and other precast construction products. Most importantly, this study presents the first successful development of a construction material of adequate compressive strength that can absorb large quantities of the abundant quarry waste, following a course of 10 years of unsuccessful attempts to valorize the local DM. Although difficulties were encountered due to a high reactivity rate, especially for the mix that included the highest GGBS content, prototype pavement tiles were manufactured and assessed experimentally. The results reveal a promising potential of valorizing the local DM in the development of precast geopolymer products, despite the effects of shrinkage cracking on the experimental evaluation of the material mechanical properties.

The development of cementless concrete is attracting increasing attention in practice and research to reduce both greenhouse gas emissions and energy consumption of concrete. Alkali-activated materials (AAMs) are one of the viable alternatives to replace Portland cement due to their lower CO2 emissions. This study investigated the evolution of rheological parameters of alkali-activated fly ash/slag pastes as a function of time. Flowability and rheological measurements were carried out to determine the fluidity, plastic viscosity, and yield stress at different time intervals. The effects of the slag content, the concentration of SiO2 in the activator, and the solution/binder ratio were considered. Based on the results, the yield stress and plastic viscosity followed an increasing trend over time coinciding with a reduction in the paste fluidity. The plastic viscosity of AAM pastes was in the range of 1.3–9.5 Pa.s and 2.6–28.9 Pa.s after 5 min and 45 min of mixing, respectively. Given the same alkali activator, the higher content of slag the paste had, the higher yield stress the paste showed. In addition, this paper confirmed that the SiO2/Na2O ratio in the activator had no significant effect on yield stress, but a drastic effect of this ratio was found on the plastic viscosity of the paste.

Diabase mud (DM) is a silica-rich residue yielding from aggregate crushing and washing operations in quarries. This work focuses on identifying the geopolymerization potential of a diabase mud through characterization of its mineralogical composition, investigation of its reactivity, and assessment of the early compressive strengths of alkali activated mixtures formulated based on the mud’s dissolution results. The findings suggest that considerably low amounts of Al and Si metals were dissolved following the dissolution tests conducted on DM, however, the incorporation of small quantities of CEM I, gypsum, and metakaolin (MK) moderately at a Na2SiO3:NaOH ratio of 50:50 and with a molarity of NaOH of 4 M enhanced the geopolymerization compared to low L/S ratio mixtures cured at different conditions. When M was increasing, the high L/S ratio mixtures exhibited fluctuations in strengths, especially beyond a 10 M NaOH molarity. Maximum strengths of mixtures at equivalent molarity of 10 were achieved when the Na2SiO3:NaOH ratio reached 30:70, regardless of the ambient conditions and the presence of CEM I. The curing conditions, the ratio of Na2SO3:NaOH, and the presence of CEM I in the DM-based mixtures did not appear to significantly affect the mixture when NaOH concentration was between 2 M and 4 M; at higher molarities, however, these enhanced the strengths of the geopolymerized DM.

Alkali-activated materials (AAMs) provide an opportunity to up-cycle several residues into added-value materials. Although generally praised for their performance under thermal loads, the thermal behavior of AAMs is dictated by a multitude of factors and the performance of CaO-FeOx-rich systems may differ from geopolymers. Therefore, this work ascertains the high‑temperature resistance of CaO‑FeOx-Al2O3-SiO2-rich AAMs. Mortars were exposed to different heating rates (≤10 °C/min) and temperatures (≤1100 °C), and volume and mass loss, apparent density, compressive strength (CS), mineralogical composition, and morphology were evaluated. At low heating rates, the main effects noted were densification and a gradual lightening of color as the temperature rose. CS underwent an abrupt decline at 750 °C and recovered at higher temperatures, reaching a maximum value of 184 ± 13 MPa at 1100 °C. With an increased heating rate to 10 °C/min, the strength loss at 750 °C persisted, but maximum CS was halved when firing at 900 °C. At 1100 °C, a significant reduction of CS was observed, but all samples maintained their integrity. Except for 1100 °C at 10 °C/min, all sintered-AAMs presented residual CS above 40 MPa. These results demonstrate that CaO-FeOx-Al2O3-SiO2-rich AAMs present interesting thermal behavior and can be potentially used to produce glass-ceramics or refractory materials from secondary resources.

Alkali activated materials as possible sustainable alternative to cementitious binders showed competitive performances in terms of mechanical and durability properties and high temperature stability. For this reason, light weight fly-ash based mortars have already been optimized as passive fire protective coating for steel structures. However, a lack of information about the durability of these innovative systems in terms of steel corrosion resistance is still present. Thus, this study aims at investigating the durability of steel coated with a 20-mm thick light weight mortar layer in a neutral environment (tap water) and in presence of chloride-containing solution (0.2 M NaCl). In addition, the influence of pore solution chemistry and pH was discussed through electrochemical testing in leachate pore solution and NaOH aqueous solutions at different concentrations. It was found that almost complete protection ability of light weight mortar was obtained when coated steel is exposed to neutral solution for 60 days, while in presence of chlorides, steel is more susceptible to corrosion already after 40 days of exposure. In addition, the developed open porosity of the light weight mortars, it was found that pH and the chemistry of the pore solution in contact with steel strongly influenced the steel corrosion resistance. [ABSTRACT FROM AUTHOR]

Research in alkali-activated materials (AAMs) is an innovative and dynamic material science topic. This is due to the relevant performances in terms of physico-mechanical properties comparable to traditional construction materials (e.g., ordinary Portland cement). The sustainability of AAMs is often highlighted since they can be developed by using many natural or industrial by-products–based precursors. This leads to challenges with the optimization of AAM production due to their different performances, availability, and costs. However, they are flexible and locally adapted materials. The research interest in AAMs has rapidly increased in the early 2000s. In recent years, about 1,000 international articles have been published each year. This study aims at assessing the gender balance of this specific research topic to investigate the relevance of women’s participation. Author lists of the published articles were analyzed throughout the Scopus database, applying “alkali-activated material” and “geopolymers” as keywords in the titles, abstracts, and keywords search. The last 10 years (2009–2019) were taken into account. The gender of the most prolific authors was analyzed, and a focus of European authors on this topic was considered, as more than 25% of the research in AAMs have been carried out in Europe. The analysis of 5,900 publications in the last decade shows that there is currently a shift toward men in the gender balance in this specific research, and female authors only covered 22% of the most productive authors worldwide. Considering European authors, a more equal gender distribution is reached, when the first author is considered, with a concentration of women in the range of 36–56%, recorded over 1,396 articles.

Fly ash wastes (silica, aluminum and iron-rich materials) could be smartly valorized by their incorporation in concrete formulation, partly replacing the cement. The necessary binding properties can be accomplished by a simple procedure: an alkali activation process, involving partial hydrolysis, followed by gel formation and polycondensation. The correlations between the experimental fly ash processing conditions, particle characteristics (size and morphology) and the compressive strength values of the concrete prepared using this material were investigated by performing a parametric optimization study to deduce the optimal processing set of conditions. The alkali activation procedure included the variation of the NaOH solutions concentration (8–12 M), temperature values (25–65 °C) and the liquid/solid ratio (1–3). The activation led to important modifications of the crystallography of the samples (shown by powder XRD analysis), their morphologies (seen by SEM), particle size distribution and Blaine surface values. The values of the compressive strength of concrete prepared using fly ash derivatives were between 16.8–22.6 MPa. Thus, the processed fly ash qualifies as a proper potential building material, solving disposal-associated problems, as well as saving significant amounts of cement consumed in concrete formulation.