27 results on '"aisi 1040"'
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2. AISI 1040 ve AA6013 malzeme çiftinin mekanik kilitleme yönteminde (MLM) farklı bağlantı açıları kullanılarak birleştirilmesi.
- Author
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Mercan, Serdar and Özkavak, Hatice Varol
- Subjects
- *
JOINING processes , *ALUMINUM alloys , *TENSILE tests , *CHEMICAL properties , *MICROHARDNESS - Abstract
There are many industrial applications where different types of materials must be combined and used. However, this is not always possible with welding, bonding and other disassembling methods or it contains various problems. In order to eliminate these problems, mechanical locking method (MLM), which is a new and environmentally friendly method, is used as an alternative to classical joining methods. MLM method can be used especially in joining material pairs with different chemical and physical properties. However, it can be preferred in situations where it is desired to reduce microstructure defects caused by high heat input. In this study; For MLM method, the effect of the connection angle, which can directly affect the joining quality, on the microstructure and mechanical properties was investigated. For this purpose, AISI 1040 steel and AA6013 aluminum alloy were joined at different connection angles (7°, 10° and 13°) using the MLM method. After the joining process, microstructure analysis, microhardness measurements and tensile tests were performed and the connection performance was determined. At the end of the study, the highest mechanical properties were obtained with a value of 241.38 MPa in the samples prepared with 13° connection angle. An other samples where the connection angle was lower, it was determined that the flange formation performing the connection showed an irregular distribution, the material flow was insufficient and the mechanical properties decreased as a result. [ABSTRACT FROM AUTHOR]
- Published
- 2022
- Full Text
- View/download PDF
3. Metallurgical and Mechanical Characteristics of Friction Welded Joint of 27 wt.%CrWCI/AISI 1040 Steel.
- Author
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Teker, Tanju and Özaslan, Mustafa
- Abstract
In this study, metallurgical properties of AISI 1040 steel and high-chromium white cast iron joined using friction welding process was investigated experimentally. Scanning electron microscopy, optical microscopy, energy-dispersive spectrometry, electron backscattered diffraction, X-ray diffraction and elemental mapping analysis were used to analyze the microstructures of the weld interfaces. The joint strength was evaluated with tensile testing and microhardness, and the fracture behavior was examined by SEM. HCrWCI and AISI 1040 steel were successfully welded using the FW. Increasing rotational speed was an effective parameter on the joint quality. The diffusion of Cr, C, Mn, Mo, Si and Ni elements occurred more in high-speed joints. The increase in plastic deformation caused the formation of fine grains and increased strength. [ABSTRACT FROM AUTHOR]
- Published
- 2021
- Full Text
- View/download PDF
4. 1040 Kalite Çeliğin Korozif Aşınma Davranışına Farklı Oranlarda İlave Edilen Borun Etkisi.
- Author
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ÇEVİK, Engin and SARIÇAM, Ferhat
- Abstract
In this study; the corrosive wear behaviour of 1040 quality steels produced with the addition of boron in different proportions (3-15-30 ppm) was investigated. With this study, it is aimed to increase the wear resistance of steels exposed to abrasion in corrosive environment and to determine the maximum amount of boron that can be added under these conditions. In this context, 1040 grade commercial steels with different proportions of boron were subjected to corrosive wear tests under three different loads (10, 20 and 40 N) in 3.5% sodium chloride (NaCl) solution to determine their corrosive wear behaviour. Subsequently, surface profilometry studies were conducted to determine volumetric losses after wear tests. Finally utilizing a scanning electron microscope images of worn surfaces for wear characteristics were determined. In the studies carried out, boron added up to 15 ppm in 1040 quality steels showed a positive effect in terms of mechanical and tribological properties, but after this rate, it had a negative effect. [ABSTRACT FROM AUTHOR]
- Published
- 2021
- Full Text
- View/download PDF
5. An Analytical and Experimental Investigation of Welded Joint Strength for Energy Storage Devices.
- Author
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Gandhe, Saurabh, Aher, V. S., Wakchaure, V. D., M. W., Ingole, and S. M., Surve
- Subjects
WELDED joints ,ENERGY storage ,TENSILE tests ,ROOT cause analysis ,WELDING - Abstract
The paper analyzes the failure case of welded joint for energy storage device. The energy storage devices are made up of AISI 1040 steel cases or boxes. Bulging effect in these boxes exerts tensile load on welded joint and breaks them. Root cause analysis is done and the root cause is found out to be improper throat thickness of weld. To find out the solution, problem is analyzed theoretically and simulated in ANSYS R18.1 software for a constant tensile load of 16 KN. The results show that there is a linear correlation between strength of welded joint and throat thickness. These results are validated in actual experimentation by taking tensile test on the sample specimens. The design of experiment by Taguchi is done on three variables, viz., weld current, arc voltage and wire feed rate. The results of experimentation are compared with the result from theoretical calculation and ANSYS result. Optimized parameters are selected for implementation in welding of boxes. The performance of the device under modified parameters is examined, presented and discussed. [ABSTRACT FROM AUTHOR]
- Published
- 2021
6. Investigation of the Effect of Chip Breaker Form on Surface Roughness and Cutting Forces in AISI 1040 Steel Milling
- Author
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İbrahim ÇAKMAK and Yakup TURGUT
- Subjects
Chip breaker form ,Surface roughness Cutting force AISI 1040 ,Surface roughness ,Cutting force AISI 1040 ,Cutting force ,AISI 1040 ,Engineering (General). Civil engineering (General) ,TA1-2040 ,Science ,Science (General) ,Q1-390 - Abstract
In this study, the effects of chip breaker forms (E-PL, M-PL, M-PM, M-MM) on the surface roughness and cutting forces were investigated in milling of AISI 1040 steel at CNC vertical machining center. Experimental studies were performed at four cutting speeds (150, 225, 300, 375 m/min), three feed rates (0.05, 0.1, 0.15 mm/tooth) and 1 mm depth of cut in dry cutting conditions. As a result of the experiments, the best surface roughness values and the lowest cutting force values were obtained with cutting tools having chip breaker form E-PL. Surface roughness was increased for all cutting tools with the increase in feed rate and decreased with increasing cutting speed. The best surface roughness values were determined as 0,134 µm, at the cutting speed of 375 m/min and at 0,05 mm / tooth feed with E-PL coded cutting tool. In addition, it was observed that cutting force increases with the increase in feed rate and decreases with the decrease in cutting speed.
- Published
- 2019
- Full Text
- View/download PDF
7. Investigation on Wear Behavior of Steels Coated with WC by ESD Technique.
- Author
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Yusuf Kayali and Şükrü Talaş
- Subjects
- *
METAL coating , *METALLIC composites , *CERAMIC metals , *MECHANICAL abrasion , *ABRASION resistance , *ALLOYS , *MECHANICAL wear - Abstract
Electro-spark deposition (ESD) or low energy welding (LEW) technique allows the coating of metallic materials with different metal and alloys, conductive ceramics and conductive ceramic metal composites. It is also known as micro-joining process to improve the wear properties of the substrate or to obtain a more durable upper superficial coating. In this study, the surfaces of AISI 1040, AISI 4140 and AISI 5140 steels were coated with WC electrode at constant rotational speed and then characterized by a metallographic study. A homogeneous coating thickness was observed in microscopy studies and the formation of W2C phase in the coating layer was determined in XRD analysis. Hardness of WC coated samples increased approximately 5 times. Abrasion tests were carried out by ball-on disc method with WC–Co ball at 250 m under 5N load. In the abrasion tests with WC–Co ball, the best abrasion resistance is obtained with WC coated AISI 5140 steel, while the lowest strength is obtained with uncoated AISI 4140 steel. [ABSTRACT FROM AUTHOR]
- Published
- 2021
- Full Text
- View/download PDF
8. THE EFFECT OF CRYOGENIC TREATMENT ON THE PUNCH WEAR AND THE HOLE EDGE GEOMETRY.
- Author
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Arslan, Yusuf
- Subjects
- *
EDGES (Geometry) , *TREATMENT effectiveness , *TOOL-steel , *MANUFACTURING processes , *SCANNING electron microscopy - Abstract
The ball joint parts made of forged steel are quite important in the suspension system. The quality of production of ball joint parts is very important because of their role. Some basic defects can be found in the hole edge form. These defects affect the hole quality of ball joint parts. In this study, the effects of cryogenic processing on the wear of AISI D2 punches and the effects of punch wear on the hole edge geometry of hot forged AISI 1040 steel ball joint parts were investigated. The hole geometry changes are generally associated with punch wear and process parameters. For the purpose of investigation, piercing was carried out using an eccentric press with AISI D2 tool steel punches on 6.0 mm-thick ball joint pieces. The punches were traditionally heat treated. Some of the punches were cryogenic-treated at -145 °C in addition to the conventional heat treatment. Weight loss values were measured to assess the punch wear, and SEM and OM images were analysed. At the end of the industrial piercing process, it was found that the D2 tool steel punch wear decreased with cryogenic process applied and the size changes in the hole edge geometry of the punched 1040 hot forged steel parts turned out to be less marked. [ABSTRACT FROM AUTHOR]
- Published
- 2020
- Full Text
- View/download PDF
9. TIG ergitme yöntemi kullanılarak AISI 1040 orta karbonlu çelik yüzeyinin grafit takviyeli ferro ti ile kaplanabilirliğinin incelenmesi
- Author
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Gök, Serkan, Kılıç, Musa, and Batman Üniversitesi Lisansüstü Eğitim Enstitüsü Malzeme ve İmalat Mühendisliği Anabilim Dalı
- Subjects
Mikroyapı ,TiC ,XRD ,SEM ,Grafit ,Graphite ,TIG ,Microstructure ,AISI 1040 ,EDS - Abstract
Bu tez çalışması Batman Üniversitesi Bilimsel Araştırma Projeleri Birimi tarafından BTÜBAP-2022-YL-03 nolu proje ile desteklenmiştir., Yüzey modifikasyonu olarak ifade edilen Tungsten Inert Gas (TIG) ile kaplama yönteminde, arzu edilen bileşim ve oranlarda, yüzeyde ince bir tabaka oluşturmak için, esas malzemeye metalurjik olarak bağlanmış kaplama malzemesinin hızlı katılaştırılması işlemine dayanmaktadır. Gaz tungsten ark yöntemiyle yapılan kaplama teknolojisi yeni bir yöntem değildir. Fakat yapılan işlem bakımından, üretimin aynı şartlarda daha kalın bir tabaka elde etmenin ve istenilen bileşim ve oranlarda bir kaplama tabakası oluşturmanın çok daha kolay uygulanması ve ucuz olması bakımından benzer yöntemlere göre daha avantajlıdır. Bu tez çalışmasında, alt tabakası 1040 paslanmaz çelik yüzeyine farklı oranlarda grafit takviyeli TiC/Grafit tozu TIG kaynak yöntemi kullanılarak yüzey kaplama işlemi yapılmıştır. Kaplama işlemi sonrası numuneler kaplama kalınlıkları ve mikroyapı morfolojisi optik mikroskop ile incelenmiştir. Ayrıca numunelerin taramalı elektron mikroskobu (SEM), Enerji dağılımlı spektrometresi (EDS), X-Işını kırınımı (XRD) cihazları ile mikroyapı, elementel dağılım ve faz bileşenleri analiz edilmiştir. Ayrıca kaplama tabakasının mekanik özelliklerini belirlemek için mikrosertlik ve aşınma cihazları kullanılıp sertlik değerleri ölçülmüş olup aşınma sonuçları mikroyapı ile karakterize edilmiştir. SEM ve EDS analiz sonuçlarından daha düzgün ve homojen kaplamaların oluştuğu ve yoğun dendritik yapıların olduğu gözlenmiştir. Kaplama ve alt tabaka arasında iyi bir metalurjik bağın oluştuğu optik mikroyapı ve SEM sonuçlarından tespit edilmiştir. EDS sonuçlarından görüldüğü üzere kaplama tabakasından alt tabakaya doğru gidildikçe Ti, C elementinin azaldığı gözlemlenmiştir. C elementinin ise kaplama tabakası ile birlikte arayüzün alt kısımlarına doğru gidildikçe artışını devam ettirdiği bunun temel nedeni olarak da alt tabakada yer alan C elementinin yüzeye doğru çıkmasından kaynaklandığı düşünülmektedir.XRD analiz sonucunda tüm numunelerde baskın fazın TiC fazı ile birlikte Fe7C3, Fe3C, martenzit fazlarının olduğu, düşük pik değerlerinde α-Fe ve δ-Fe fazlarının da oluştuğu tespit edilmiştir. Optik mikroskop yardımı ile ölçülen kaplama kalınlıklarında ise 1144 j/mm enerji girdisine sahip N2 numunesinde kaplama kalınlığı 2270 μm iken, 899 j/mm enerji girdisine sahip N4 numunesinde ise 580 μm olarak ölçülmüştür. Elde edilen sonuçlar ile TIG yöntemi ile kaplama çalışmasında kaplama kalınlığında enerji girdisinin önemli bir faktör olduğu düşünülmektedir.Kaplama yüzeylerinden alınan mikrosertlik ölçüm sonuçları değerlendirildiğinde %5C takviyeli numunenin 857 HV0.1 değeri ile en yüksek ortalama mikrosertlik değerine sahip olduğu gözlemlenmiştir. En düşük sertlik değeri ise %1 C takviyeli numuneden ise 756 HV0.1 ortalama mikrosertlik değeri elde edilmiştir. Takviyesiz olarak ölçüm yapıldığında ise 715 HV0.1 ortalama mikrosertlik değeri elde edilmiştir. Sonuç olarak C miktarı arttıkça sertliğin de buna bağlı olarak arttığı gözlemlenmiştir. Yüksek değerlerin ana kaynağının ergime akabinde katılaşma sonrası kaplama bölgesinde oluşan karbür fazlarının etkisi olduğu düşünülmektedir. C ilavesiyle birlikte mikrosertliğin en yüksek %5 C kaplama numunesinden elde edilmiştir. Aşınma sonuçları değerlendirildiğinde C ilavesine bağlı olarak sürtünme katsayısının düştüğü ve aşınma direncinin arttığı belirlenmiştir. Elde edilen sonuçlara göre en düşük sürtünme katsayısının N6 nolu numunede 0,2 elde edilirken en düşük sürtünme katsayısının ise N1 nolu numunede 0,6 olarak ölçülmüştür. Bu sonuçlar ışığında aşınma ve milkrosertlik değeri düşük olan AISI 1040 çeliğinin TiC/C ile kaplanması sonucunda mikrosertlik değerlerinin yükseldiği ve aşınma direncinin arttığı tespit edilmiştir., In the TIG coating method, which is expressed as surface modification, it is based on the rapid solidification of the coating material metallurgically bonded to the base material in order to form a thin layer on the surface in desired composition and proportions. The coating technology made by the gas tungsten arc method is not a new method. However, in terms of the process, it is more advantageous than similar methods in that it is much esasier and cheaper to produce a thicker layer under the same conditions and to create a coating layer with the desired composition and proportions. In this thesis, surface coating was performed on the substrate of 1040 stainless steel substrate by using pure TiC and graphite reinforced TiC/Graphite powder TIG welding method at different ratios (1,2,3,4,5, wt%). After the coating process, the coating thicknesses and microstructure morphology of the samples were examined with an optical microscope (OM), scanning electron microscope (SEM), Energy dispersive spektrometry (EDS), X-Ray diffraction (XRD) devices and microstructure, elemental distribution and phase components. In addition, microhardness and wear devices were used to determine the mechanical properties of the coating layer and the hardness values were measured and the wear results were characterized by microstructure. From the SEM and EDS analysis results, it was observed that more uniform and homogeneous coatings were formed and dense dendritic structures were observed. It was determined from the optical microstructure and SEM results that a good metallurgical bond was formed between the coating and the substrate. As can be seen from the EDS results, it was observed that Ti, C elements decreased as one went from the coating layer to the lower layer. On the other hand, it is thought that the element C continues to increase towards the lower parts of the interface together with the coating layer, and the main reason for this is that the element C in the lower layer rises towards the surface. As a result of XRD analysis, it was determined that the dominant phase was Fe7C3, Fe3C and martensite phases along with the TiC phase in all samples, and α-Fe and δ-Fe phases were also formed at low peak values. In the coating thicknesses measured with the help of an optical microscope, the coating thickness was 2270 μm in the N2 sample with an energy input of 1144 j/mm, while it was measured as 580 μm in the N4 sample with an energy input of 899 j/mm. With the results obtained, it is thought that the energy input in the coating thickness is an important factor in the coating work with the TIG method. When the microhardness measurement results taken from the coating surfaces were evaluated, it was observed that the 5% C reinforced sample had the highest average microhardness value with 857 HV0.1. The lowest hardness value. The average microhardness value of 756 HV0.1 was obtained from the 1% C reinforced sample. When the measurement was made without reinforcement, an average microhardness value of 715 HV0.1 was obtained. As a result, it was observed that as the amount of C increased, the hardness increased accordingly. It is thought that the main source of the high values is the effect of carbide phases formed in the coating region after solidification after melting. With the addition of C, the highest microhardness was obtained from the 5% C coating sample. When the wear results were evaluated, it was determined that the friction coefficient decreased and the wear resistance increased depending on the addition of C. According to the results obtained, the lowest friction coefficient was found to be 0.2 in the N6 sample, while the lowest friction coefficient was 0.6 in the N1 sample. In the light of these results, it was determined that the microhardness values increased and the wear resistance increased as a result of coating AISI 1040 steel, which has low wear and microhardness values, with TiC/C.
- Published
- 2023
10. Tornalama işleminde yüzey pürüzlülüğü değerlerinin istatistiksel incelenmesi
- Author
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Harun Akkuş, Harun Yaka, and Levent Uğur
- Subjects
aisi 1040 ,tornalama ,yüzey pürüzlülüğü ,çoklu regresyon modeli ,taguchi ,Engineering (General). Civil engineering (General) ,TA1-2040 - Abstract
Bu araştırmada, 46 HRc sertlikteki silindir şekle sahip AISI 1040 çeliği için dörder seviyeden oluşan kesme hızı, ilerleme ve talaş derinliği parametrelerine göre Taguchi L16 deney tasarımı oluşturulmuştur. Tornalama sonucu oluşan yüzey pürüzlülüğü (Rt) değerleri ölçülmüştür. Ölçülen Rt değerleri için MINITAB14 programından yararlanılarak çoklu regresyon modelleri oluşturulmuş ve Taguchi analizleri gerçekleştirilmiştir. Rt için oluşturulan regresyon modellerinde deney sonuçlarına en yakın sonuçlar %99.8 belirtme katsayısı ile ikinci dereceden çoklu regresyon modeliyle elde edilmiştir. Taguchi tasarımında sinyal/gürültü (S/N) oranları belirlendi. ANOVA analizinde sırası ile ilerleme, talaş derinliği ve kesme hızının Rt değerine %95 güven düzeyinde etki ettiği elde edilmiştir. Oluşturulan regresyon modelleri ve Taguchi analizi sonucu Rt üzerinde en etkin parametrenin ilerleme olduğu sonucuna varılmıştır.
- Published
- 2017
11. Elektrik ark ve gazaltı kaynağı (MIG) ile birleştirilmiş AISI 1040 çeliğinin mekanik özelliklerine, çeşitli ısıl işlemlerin etkisinin incelenmesi
- Author
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Alemdar Ongun, İbrahim Uzun, and Onur Kadir Turgut
- Subjects
aisi 1040 ,electric arc-mig welding ,heat treatment ,tensile test ,elektrik ark-mig kaynağı ,isıl işlem ,çekme testi ,Engineering (General). Civil engineering (General) ,TA1-2040 - Abstract
Bu çalışmada; AISI 1040 çeliği, elektrik ark ve MIG ile kaynatılıp, numuneler üretilmiştir. Kaynaklı ve kaynaksız numuneler tam tavlama, normalizasyon, menevişleme ve gerilim giderme işlemlerine tabi tutulmuşlardır. İşleme tabi tutulan ve herhangi bir ısıl işlem yapılmayan numunelere çekme, üç nokta eğme, çentik darbe ve sertlik testleri yapılmıştır. Numunelerin çekme şekil değiştirmeleri kaynaksız parçaların, kaynaklı parçalara nazaran daha yüksek elde edilmiştir. Kaynaksız ve elektrik ark kaynağı yapılıp, gerilim giderme işlemi görmüş numunelerin akma ve çekme dayanım değerleri birbirlerine yakın elde edilmiştir. Martenzitik yapının dışarıda sert, içeri gittikçe yumuşak bir yapı haline geldiği görülmüştür. Ölçülen sertlik değerlerinin, kaynak dolgu metalinin ortasından başlayıp genelde dışarıya doğru bir artış gösterdiği gözlenmiştir.
- Published
- 2017
12. A sustainability comparison between drilling and milling for hole-enlargement in machining of hardened steels.
- Author
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Iqbal, Asif, Suhaimi, Hazwani, and He, Ning
- Subjects
- *
MILLING-machines , *BITS (Drilling & boring) , *CARBON steel , *SURFACE roughness , *DRILLING & boring machinery , *SURFACE finishing , *SUSTAINABILITY - Abstract
Hole-making is one of the most important processes of metal shaping domain. Although, drilling is a commonly used approach to cut holes in metallic parts, the process cannot be completed with the cutting action of one drill bit if the work material is hard and diameter of the hole is large. Usually, a drill having diameter equal to the required diameter of the hole is utilized to enlarge a predrilled hole of a smaller diameter. In this work, we have investigated sustainability of using another method of enlarging a pre-drilled hole, namely side and end milling and compared it with the drilling-based approach. The work material used in the study is a high carbon steel, which is heat-treated to two distinct levels of surface hardness. Besides process type and work material hardness, the other two parameters tested in the investigation are cutting speed and depth of hole. A total of 16 experiments were performed to generate data regarding the sustainability measures, namely hole surface roughness, specific cutting energy and tool wear. Process choice (drilling or milling) for hole-enlargement was found to possess a significant effect on all the measured responses. Analyses carried out on the experimental data revealed that although the drilling-based option led to an immensely better surface finish, the milling-based option performed better with respect to the other measures of economic and environmental sustainability. [ABSTRACT FROM AUTHOR]
- Published
- 2019
- Full Text
- View/download PDF
13. ANALYSIS OF SURFACE ROUGHNESS, SOUND LEVEL, VIBRATION AND CURRENT WHEN MACHINING AISI 1040 STEEL.
- Author
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ŞAHİNOĞLU, Abidin, GÜLLÜ, Abdulkadir, and ÇİFTÇİ, İbrahim
- Subjects
- *
SURFACE roughness , *SURFACE analysis , *STEEL , *FACTORIAL experiment designs , *ANALYSIS of variance , *WORKPIECES - Abstract
AISI 1040 steel is widely used for production of various parts. This material has been studied by many researchers. In this work, turning tests were carried out on AISI 1040 steel workpieces at five different depth of cuts, four different feed rates and 4 different cutting speeds without coolant. The influence of the cutting parameters on turned part surface roughness, vibration, sound level and machine tool motor current were examined. A full factorial experimental design method was used. The Response Surface Methodology (RSM) and Analysis of Variance (ANOVA) were used to determine the effects of input parameters on the resultant surface roughness, vibration, sound level, current. The experimental results showed that increasing feed rate increased the surface roughness, vibration, sound level and current values. The most effective cutting parameter on all the output parameters was found to be the feed rate. Furthermore as feed rate and depth of cut increased, the current value and sound level also increased. [ABSTRACT FROM AUTHOR]
- Published
- 2019
14. AISI 1008 1040 ve 4140 Çeliklerinde Isıl İşlem, Karbon Oranı ve Alaşım Elementlerinin Mikroyapı ve Mekanik Özelliklere Etkisinin İncelenmesi.
- Author
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AYTAÇ, Ayhan, IŞIK, Mehmet Samir, ÇANAKÇI, Burak, ÖZDEMİR, Tekin, AZTEKİN, Kadir, and İPEK, Hüseyin
- Abstract
Copyright of Journal of Defense Sciences / Savunma Bilmleri Dergisi is the property of Turkish Military Academy Defense Sciences Institute and its content may not be copied or emailed to multiple sites or posted to a listserv without the copyright holder's express written permission. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
- Published
- 2018
- Full Text
- View/download PDF
15. DESARROLLO DE UNA HERRAMIENTA COMPUTACIONAL PARA LA PREDICCIÓN DE LA DUREZA EN LOS ACEROS AISI 1040 Y 4140 TRATADOS TÉRMICAMENTE.
- Author
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QUIÑONES, FACUNDO, CARAZO, FERNANDO D., ARANDA, VIRGINIA H., and SÁNCHEZ, MANUEL
- Abstract
Copyright of Revista Iberoamericana de Ingeniería Mecánica is the property of Editorial UNED and its content may not be copied or emailed to multiple sites or posted to a listserv without the copyright holder's express written permission. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
- Published
- 2018
16. Aısı 1040 Çeliğinin Aşındırıcı Su Jeti İle tornalama İşleminde İşleme Paremetrelerinin Talaş Kaldırma Hacmine Ve Kesme Derinliğine Etkisi
- Author
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Fuat Kartal and Hasan Gökkaya
- Subjects
abrasive water jet cutting ,turning ,aisi 1040 ,chip volume ,depth of cut. ,aşındırıcı su jeti ,tornalama ,talaş hacmi ,kesme derinliği. ,Engineering (General). Civil engineering (General) ,TA1-2040 - Abstract
Bu çalışmada, AISI 1040 çeliğinin aşındırıcı su jeti ile tornalanması esnasında işleme parametrelerinin kaldırılan talaş hacmime ve kesme derinliğine etkisi araştırılmıştır. Yapılan çalışmada deney sayısının en az olması için literatürde yapılmış olan çalışmalar göz önüne alınmış ve ön deneyler sonucu elde edilen tecrübelerle en uygun işleme parametre değerleriyle deneyler gerçekleştirilmiştir. Deneysel çalışmalarda pompa basıncı (350 MPa), aşındırıcı boyutu (Garnet formunda ve boyutu 80 mesh) ve nozul çapı (1.2 mm) sabit tutulmuştur. Ø 30 ve 240 mm ebatlarında 1040 çeliği, dört farklı aşındırıcı akış oranı (50, 150, 250 ve 350 gr/dak.), nozul mesafesi (2, 5, 8 ve 11 mm), nozul ilerleme miktarı (5, 15, 25 ve 35 mm/dak.) ve torna aynası deviri (25, 50, 75 ve 100 dev/dak.) işleme parametreleri değerlerinde işlenmiştir. Elde edilen bulgulara göre en yüksek talaş hacmi 5 mm/dak nozul ilerleme miktarında 1387,25 mm3 elde edilmiştir. En yüksek kesme derinliği ise 0,94 mm olarak 100 dev/dak torna aynası devrinde elde edilmiştir.
- Published
- 2014
17. Tornalama işleminde yüzey pürüzlülüğü değerlerinin istatistiksel incelenmesi.
- Author
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AKKUŞ, Harun, YAKA, Harun, and UĞUR, Levent
- Abstract
In this study, for the turning of AISI 1040 steel that has cylindrical shape and hardened up to 46 HRc, Taguchi L16 experimental design was created according to the parameters of cutting speed, feed rate and cutting depth which consist from four levels. Formed in result of turning, the total surface roughness (Rt) were measured. Regression models have been built. Taguchi analyzes were carried out utilizing by MINITAB 14 Program for measured values of Rt. The closest results of the test results, generated for the Rt regression model, were obtained with 99.8% specify coefficients in order second degrees regression model. Signal/Noise (S/N) ratios were determined in design of the Taguchi. In ANOVA analysis, it was obtained as an effect of the 95% confidence level on Rt values in order feed rate, cutting depth and cutting speed. The result of the regression model and Taguchi analysis was determined as feed rate to be the optimum parameter for Rt values. [ABSTRACT FROM AUTHOR]
- Published
- 2017
- Full Text
- View/download PDF
18. CREATING THE MATHEMATICAL MODEL FOR THE SURFACE ROUGHNESS VALUES OCCURRING DURING THE TURNING OF THE AISI 1040 STEEL.
- Author
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AKKUŞ, Harun, YAKA, Harun, and UĞUR, Levent
- Subjects
- *
MATHEMATICAL models , *SURFACE roughness , *REGRESSION analysis - Abstract
In this research, AISI 1040 steel whose hardness is 46 HRc was processed in CNC lathe. Taguchi L16 experiment design was created based on cutting speed, feed rate and depth of cut of which is consisted of four levels. As a result of these experiments, average surface roughness (Ra) values were measured. Multiple regression models for measured Ra values were created by using MINITAB 14 program. The closest results to the experiment results in regression models created for Ra were obtained with the quadratic regression model with the 99.8% coefficient of determination. With the regression models created, it was determined that the most effective parameters are the feed rate parameters. From mathematical equations created in the result of the experiments carried out, it was determined that the quadratic regression equation is approximately 90% correct. [ABSTRACT FROM AUTHOR]
- Published
- 2017
19. Elektrik ark ve gazaltı kaynağı (MIG) ile birleştirilmiş AISI 1040 çeliğinin mekanik özelliklerine, çeşitli ısıl işlemlerin etkisinin incelenmesi.
- Author
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ONGUN, Alemdar, UZUN, İbrahim, and TURGUT, Onur Kadir
- Abstract
In this study, AISI 1040 welding samples were produced by arc welding and MIG. The full annealing, normalizing, tempering and stress relief annealing treatment was applied for as-received and welded samples. Made process and untreated samples tensile, three point bending, impact and hardness tests were conducted. Tensile strain of the welded parts is higher than in the welded parts. The yield and tensile strength of the as-received and electric arc welded sample has similar value after stress relief treatment. Hard martensitic structure on the outside, inside is seen increasingly become a soft structure. Increasing in hardness was observed starting from the weld filler metal to outside. [ABSTRACT FROM AUTHOR]
- Published
- 2017
- Full Text
- View/download PDF
20. AISI 1040 Çeliğinin Tornalanmasında Yüzey Pürüzlülüğünün Çoklu Regresyon ile İncelenmesi.
- Author
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YAKA, Harun, UĞUR, Levent, and AKKUŞ, Harun
- Published
- 2016
- Full Text
- View/download PDF
21. AISI 1040 ÇELİĞİNİN AŞINDIRICI SU JETİ İLETORNALAMA İŞLEMİNDE İŞLEME PAREMETRELERİNİN TALAŞ KALDIRMA HACMİNE VE KESME DERİNLİĞİNE ETKİSİ.
- Author
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KARTAL, Fuat and GÖKKAYA, Hasan
- Subjects
- *
STEEL , *ABRASIVE machining , *PARAMETER estimation , *WATER jet cutting , *HYDROSTATIC pressure , *SPINDLES (Machine tools) , *SPEED - Abstract
In this study the effect of processing parameters during turning of AISI 1040 steel with abrasive water jet on machining volume and depth of cut. In the study, in order to keep the experiment quantity low, former studies in literature were taken into consideration and therefore experiments were realized with processing parameters and experiences that are most suitable to pre-experiments. In experimental studies pump pressure (350 MPa), abrader dimensions (in garnet form and dimension 80 mesh) and nozzle diameter (1.2 mm) were kept constant. 1040 steel with dimensions of Ø 30 and 240 mm were processed at four different abrader flow rate (50, 150, 250 and 350 gr/min), nozzle distance (2, 5, 8 and 11 mm), nozzle feed rate (5, 15, 25 and 35 mm/min) and lathe chuck revolutions (25, 50, 75 and 100 rpm). According to the findings the most highly material removal rate of 5 mm / min nozzle feed rate 1387.25 mm3 in the amount has been achieved. The maximum depths of cut 0.94 mm spindle speed of 100 rpm were obtained. [ABSTRACT FROM AUTHOR]
- Published
- 2014
- Full Text
- View/download PDF
22. The Effect Of Cryogenic Treatment On The Punch Wear And The Hole Edge Geometry
- Author
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Y. Arslan and Arslan, Yusuf
- Subjects
Behavior ,Work ,Materials science ,edge geometry ,Performance ,Resistance ,Mechanical-Properties ,Blanking Force ,Cryogenic treatment ,ball joint ,punch wear ,AISI D2 ,AISI 1040 ,Tool Steel ,Ball joint ,Mechanics of Materials ,Clearance ,Composite material ,Microstructure ,Simulation - Abstract
The ball joint parts made of forged steel are quite important in the suspension system. The quality of production of ball joint parts is very important because of their role. Some basic defects can be found in the hole edge form. These defects affect the hole quality of ball joint parts. In this study, the effects of cryogenic processing on the wear of AISI D2 punches and the effects of punch wear on the hole edge geometry of hot forged AISI 1040 steel ball joint parts were investigated. The hole geometry changes are generally associated with punch wear and process parameters. For the purpose of investigation, piercing was carried out using an eccentric press with AISI D2 tool steel punches on 6.0 mm-thick ball joint pieces. The punches were traditionally heat treated. Some of the punches were cryogenic-treated at -145 degrees C in addition to the conventional heat treatment. Weight loss values were measured to assess the punch wear, and SEM and OM images were analysed. At the end of the industrial piercing process, it was found that the D2 tool steel punch wear decreased with cryogenic process applied and the size changes in the hole edge geometry of the punched 1040 hot forged steel parts turned out to be less marked. TUBITAK/TEYDEBTurkiye Bilimsel ve Teknolojik Arastirma Kurumu (TUBITAK) [1505]; University-Industry Cooperation Research Program [5150012] This study was supported by TUBITAK/TEYDEB 1505 University-Industry Cooperation Research Program under the scope of Project Number 5150012. WOS:000580444900006 2-s2.0-85091945605
- Published
- 2020
23. Investigation of mechanical properties AISI 1040 steel welding with electric arc and MIG, applied various heat treatments
- Author
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Alemdar Ongun, İbrahim Uzun, and Onur Kadir Turgut
- Subjects
Engineering ,elektrik ark-mig kaynağı ,aisi 1040 ,heat treatment ,lcsh:TA1-2040 ,Mühendislik ,tensile test ,isıl işlem ,çekme testi ,electric arc-mig welding ,AISI 1040,Elektrik ark-MIG kaynağı,Isıl işlem,Çekme testi ,AISI 1040,Electric arc-MIG welding,Heat treatment,Tensile test ,lcsh:Engineering (General). Civil engineering (General) - Abstract
Buçalışmada; AISI 1040 çeliği, elektrik ark ve MIG ile kaynatılıp, numunelerüretilmiştir. Kaynaklı ve kaynaksız numuneler tam tavlama, normalizasyon,menevişleme ve gerilim giderme işlemlerine tabi tutulmuşlardır. İşleme tabitutulan ve herhangi bir ısıl işlem yapılmayan numunelere çekme, üç nokta eğme,çentik darbe ve sertlik testleri yapılmıştır. Numunelerin çekme şekildeğiştirmeleri kaynaksız parçaların, kaynaklı parçalara nazaran daha yüksekelde edilmiştir. Kaynaksız ve elektrik ark kaynağı yapılıp, gerilim gidermeişlemi görmüş numunelerin akma ve çekme dayanım değerleri birbirlerine yakınelde edilmiştir. Martenzitik yapının dışarıda sert, içeri gittikçe yumuşak biryapı haline geldiği görülmüştür. Ölçülen sertlik değerlerinin, kaynak dolgumetalinin ortasından başlayıp genelde dışarıya doğru bir artış gösterdiğigözlenmiştir., Inthis study, AISI 1040 welding samples were produced by arc welding and MIG. Thefull annealing, normalizing, tempering and stress relief annealing treatmentwas applied for as-received and welded samples. Made process and untreatedsamples tensile, three point bending, impact and hardness tests were conducted.Tensile strain of the welded parts is higher than in the welded parts. Theyield and tensile strength of the as-received and electric arc welded samplehas similar value after stress relief treatment. Hard martensitic structure onthe outside, inside is seen increasingly become a soft structure. Increasing inhardness was observed starting from the weld filler metal to outside.
- Published
- 2017
24. Statistical analysis of surface roughness in turning process
- Author
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Harun Akkuş, Levent Uğur, Harun Yaka, and [Akkus, Harun -- Ugur, Levent] Amasya Univ, Tekn Bilimler Meslek Yuksekokulu, Otomot Teknol Programi, Amasya, Turkey -- [Yaka, Harun] Amasya Univ, Tekn Bilimler Meslek Yuksekokulu, Makine Teknol Programi, Amasya, Turkey
- Subjects
Turning ,Computer science ,Taguchi ,010401 analytical chemistry ,Multiple regression model ,Process (computing) ,Mechanical engineering ,02 engineering and technology ,021001 nanoscience & nanotechnology ,01 natural sciences ,AISI 1040 ,0104 chemical sciences ,Surface roughness ,Statistical analysis ,0210 nano-technology - Abstract
WOS: 000443177400010 In this study, for the turning of AISI 1040 steel that has cylindrical shape and hardened up to 46 HRc, Taguchi L-16 experimental design was created according to the parameters of cutting speed, feed rate and cutting depth which consist from four levels. Formed in result of turning, the total surface roughness (Rt) were measured. Regression models have been built Taguchi analyzes were carried out utilizing by MINITAB 14 Program for measured values of Rt The closest results of the test results, generated for the Rt regression model, were obtained with 99.8% specify coefficients in order second degrees regression model Signal/Noise (S/N) ratios were determined in design of the Taguchi. In ANOVA analysis, it was obtained as an effect of the 95% confidence level on Rt values in order feed rate. cutting depth and cutting speed. The result of the regression model and Taguchi analysis was determined as feed rate to be the optimum parameter for Rt values.
- Published
- 2017
25. Investigation of mechanical properties AISI 1040 steel welding with electric arc and MIG, applied various heat treatments
- Author
-
Ongun, Alemdar, Uzun, Ibrahim, Turgut, Onur Kadir, and Kırıkkale Üniversitesi
- Subjects
Electric arc-MIG welding ,Heat treatment ,Tensile test ,AISI 1040 - Abstract
WOS: 000443167300001 In this study, AISI 1040 welding samples were produced by arc welding and MIG. The full annealing, normalizing, tempering and stress relief annealing treatment was applied for as-received and welded samples. Made process and untreated samples tensile, three point bending, impact and hardness tests were conducted. Tensile strain of the welded parts is higher than in the welded parts. The yield and tensile strength of the as-received and electric arc welded sample has similar value after stress relief treatment. Hard martensitic structure on the outside, inside is seen increasingly become a soft structure. Increasing in hardness was observed starting from the weld filler metal to outside.
- Published
- 2017
26. Effect of the manual (GMAW) and pulsed (P-GMAW) welding processes on impact strength and fracture behavior of AISI 304-AISI 1040 dissimilar steel joints fabricated by ASP316L austenitic stainless steel filler metal
- Author
-
Teker T., Ku?sun T., and Teker, T., University of Adiyaman, Faculty of Engineering, Department of Metallurgy and Materials Engineering, Adiyaman, 02040, Turkey -- Ku?sun, T., University of Cumhuriyet, Faculty of Technology, Department of Manufacturing Engineering, Sivas, 58140, Turkey
- Subjects
AISI 304 ,Manual gas metal arc welding (GMAW) ,technology, industry, and agriculture ,Synergic controlled pulsed welding (P-GMAW) ,Microstructure ,AISI 1040 - Abstract
In this study, AISI 1040 steel and AISI 304 austenitic stainless steel sheets with 10 mm thickness were joined by the manual gas metal arc (GMAW) and the synergic controlled pulsed (P-GMAW) welding methods. The microstructural changes, phases, and compounds occurred in the interface of welded samples were comprehensively examined by using a combination of scanning electron microscopy (SEM), microanalysis by energy dispersive spectrometry (EDS), X-Ray diffraction (XRD), and microhardness tests. To determine the mechanical properties of welded samples, notch impact strength tests were applied. In addition, fracture types in the notch impact test of samples were determined from the fractographic examinations by using SEM. At the end of these tests, the best result was obtained by the synergic controlled pulsed (P-GMAW) technique.
- Published
- 2017
27. Investigation of surface properties and wear resistance of borided steels with different B4C mixtures
- Author
-
Güneş, İbrahim, Kayalı, Yusuf, Kayalı, Yusuf, and Güneş, İbrahim
- Subjects
SiC ,Wear ,B4C ,AISI 1020 ,AISI 1040 ,Fe2B Phase - Abstract
Boriding is a thermo-chemical surface hardening treatment applied to iron based materials. This treatment is performed by boron element diffusing into iron based materials at high temperatures. Wear resistance increases by forming ferro-boron phases on the material surface. In addition, a very hard layer forms on the material surface. As a result, the tribological properties of the material increase. In this study, 6 different mixtures are prepared with B4C and SiC powders. In these mixtures steels of AISI 1020 and AISI 1040 are borided with a stainless steel crucible at a temperature of 900°C for 3 h. Depending on the boriding mixtures, the thickness of the borides formed on the surface of borided AISI 1020 and AISI 1040 steels ranged from 14 to 71 μm and from 10 to 64 μm, respectively. It is observed that the layer thickness increases with increase in B4C% ratio. The wear rate of steels increased with decreasing SiC ratio. The average value of obtained microhardness for borides of AISI 1020 and AISI 1040 steels are 1776 and 1860 HV0.05, respectively (17) (PDF) Investigation of surface properties and wear resistance of borided steels with different B4C mixtures. Available from: https://www.researchgate.net/publication/286196539_Investigation_of_surface_properties_and_wear_resistance_of_borided_steels_with_different_B4C_mixtures [accessed Jan 12 2020].
- Published
- 2012
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