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Hybrid carbon/glass fibers composites can possess pseudo-ductility of progressive failure through material design to achieve the function of load early warning. The printing design and forming thermal environment of parts have important influence on the pseudo-ductile behavior of hybrid fiber composites. In this paper, the hybrid continuous carbon/glass fibers reinforced nylon composites with progressive failure pseudo-ductility were prepared by additive manufacturing, and the effects of printing layer thickness, carbon/glass fibers layer ratio and forming thermal environment on the tensile properties and pseudo-ductility of hybrid fiber composites were investigated and characterized. The results indicate that the printing layer thickness has no significant impact on the tensile strength of hybrid fiber composites, the pseudo-ductility is obvious when the layer thickness of [G 5 C 2 G 5 ] is 0.075 mm and 0.125 mm. With the same material ratio, reducing the layers or setting the printing platform temperature (100 °C) can decrease defects generation to achieve the better pseudo-ductility. However, the pseudo-ductility immensely weakens using the annealing treatment of 120 °C for 3 h. The pseudo-ductility of the [G 5 C 2 G 5 ] 0.075 , [G 5 C 2 G 5 ] , [G 3 C 1 G 3 ] and [G 4 C 1 G 4 ] samples have been discovered successfully. [ABSTRACT FROM AUTHOR]

• Hybrid continuous carbon/glass fiber composites based on different laminated design have been 3D printed. • The prepared hybrid fiber composites have excellent balance of impact resistance and tensile resistance. • The tensile strength prediction model considering hybrid effect with good applicability is established and verified. Material extrusion has been applied to the preparation of continuous fiber reinforced resin composites successfully. However, due to the limitations of the characteristics of a single fiber material, the prepared composites usually can only obtain the reinforcement of a single properties. In this study, the effects of the content ratio and arrangement mode of carbon/glass fiber layers in the 3D printed composites on tensile and impact properties were investigated, and the influence of mixed fibers was analyzed by failure morphology. The hybrid continuous carbon/glass fiber reinforced nylon composite parts with good balanced tensile and impact properties were obtained in the experiment, compared with single carbon fiber reinforced nylon composites, the impact strength increased to 250% of the original, while the tensile strength lost only 7%. Tensile strength and impact strength of the printed hybrid composites with the same fiber content and different arrangement are different by 20% and 35%, respectively. The tensile strength of 3D printed hybrid continuous fiber composites was accurately predicted by establishing a model considering hybrid effect. [ABSTRACT FROM AUTHOR]