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Domain alignment in conjugated polymer thin films can significantly enhance charge carrier mobility. However, the alignment mechanism during meniscus-guided solution coating remains unclear. Furthermore, interfacial alignment has been rarely studied despite its direct relevance and critical importance to charge transport. In this study, we uncover a significantly higher degree of alignment at the top interface of solution coated thin films, using a donor–acceptor conjugated polymer, poly(diketopyrrolopyrrole-co-thiophene-co-thieno[3,2-b]thiophene-co-thiophene) (DPP2T-TT), as the model system. At the molecular level, we observe in-plane π–π stacking anisotropy of up to 4.8 near the top interface with the polymer backbone aligned parallel to the coating direction. The bulk of the film is only weakly aligned with the backbone oriented transverse to coating. At the mesoscale, we observe a well-defined fibril-like morphology at the top interface with the fibril long axis pointing toward the coating direction. Significantly smaller fibrils with poor orientational order are found on the bottom interface, weakly aligned orthogonal to the fibrils on the top interface. The high degree of alignment at the top interface leads to a charge transport anisotropy of up to 5.4 compared to an anisotropy close to 1 on the bottom interface. We attribute the formation of distinct interfacial morphology to the skin-layer formation associated with high Peclet number, which promotes crystallization on the top interface while suppressing it in the bulk. We further infer that the interfacial fibril alignment is driven by the extensional flow on the top interface arisen from increasing solvent evaporation rate closer to the meniscus front.

The concept of complementary semiconducting polymer blends (c-SPBs) has been recently proposed to achieve enhanced solution processability and/or melt-processing capability for organic electronics. In the previous study, we demonstrated the impact of conjugation-break spacers of matrix polymers. In the current work, we explore the influence of the side chains of the matrix polymer on the physical properties of the pure polymers and their corresponding c-SPBs, including electrical properties and phase transition behaviors. Six diketopyrrolopyrrole (DPP)-based polymers with pentamethylene conjugation-break spacers (CBSs) and various side chains, including branched-alkyl, triethylene glycol (TEG), and siloxane-terminated side chains, were synthesized and characterized. The UV–vis spectra show that the side chains have a noticeable impact on the intermolecular interactions in the solid states. In addition, side chains also have a significant influence on the thermal behaviors of the polymers. Polymers with asymmetric side chains attached to the same DPP unit exhibit lower melting points compared to the congeners with symmetric side chains. The polymer with both branched-alkyl and TEG side chain exhibits the lowest melting point of 104 °C. As for charge transport properties, polymers with branched-alkyl and/or siloxane-terminated side chains give hole mobilities on the same order of magnitude, whereas the polymers with TEG side chains exhibits much lower mobilities. When c-SPBs with a fully conjugated polymer with branched-alkyl side chains are concerned, the c-SPBs of all polymers, except for the polymer with only TEG side chains (TEG-DPP-C5), show hole mobilities 2 orders of magnitude higher than the corresponding pure matrix polymers. In contrast, TEG-DPP-C5 merely presents an improvement of 20 times, which resulted from the incompatibility of TEG side chains from the matrix polymer and the alkyl side chains from the tie chain polymer. These results provide new insights into structural design for semiconducting materials with both high performance and better processability.

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