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Recycling plastics on an industrial scale is a key approach to the circular economy. This study presents a techno-economic analysis aimed at recycling polypropylene waste, one of the main consumer plastics. Specifically, it evaluates the technical and economic feasibility of achieving a large-scale cracking process that converts polypropylene waste into an alternative fuel. Pyrolysis is considered as a promising technique to convert plastic waste into liquid oil and other value-added products, with a dual benefit of recovering resources and providing a zero-waste solution. This study concerns a fast catalytic pyrolysis in a fluidized bed reactor, with the presence of a fluid catalytic cracking catalyst of low acidity for high heat transmission, for an industrial plant with a capacity of 1 t/h of polypropylene waste provided by the Greek Petroleum Industry. From the international literature, the operational conditions were chosen pyrolysis temperature at 430 °C, pressure at 1atm, heating rate at 5 °C/min, and yields of products to 71, 14, and 15 wt.%, for liquid fuel, gas, solid product, respectively. The plant design includes a series of apparatuses, with the main one to be the pyrolyzer. The catalytic method is selected over the non-catalytic because the presence of catalyst increases the quantity and quality of the liquid product, which is the main product of the plant. The energy loops of recycling pyrolysis gas and char as a low-carbon fuel in the plant were considered. The production cost, annual revenue, for 2023, are anticipated to reach €13.7 million (115 €/t) and €15 million (15 €/t), respectively, with an estimated investment equal to €5.3 million. The Payback Time is estimated to 2.4 years to recover the cost of investment. The endeavor is rather economically sustainable. A critical parameter for large scale systems is securing feedstock with low or negligible price. [ABSTRACT FROM AUTHOR]

Considering the environmental challenges humanity faces in the 21st century, it is obvious that there is an enormous need for change of the global energy map. Under these circumstances, new energy sources and intermediates must be considered as options to limit the greenhouse gases emissions and mitigate climate crisis. Biohydrogen production is one of the most appealing options, due to hydrogen's multiple applications and zero emissions as a fuel, to empower a future hydrogen circular economy. In this review article we focus on two methods that are not widely used at industrial scale but have many future possibilities and growth margins: (a) photo-fermentation and (b) bio photolysis. Both methods are light dependent and need photobioreactors to function and produce significant amounts of biohydrogen. Based on an extensive literature search and systemic analysis of the findings, presentation of the different reactants, operating conditions and biohydrogen productions, key factors and effecting parameters were discussed. Temperature, pH, light intensity and photobioreactor operation and design are some of the most significant factors that define the biohydrogen production rates and yields. Innovative solutions and approaches are presented including biotechnological and genetic engineering modifications to microorganisms, as well as combinations of some hybrid biohydrogen producing methods, especially dark and photo fermentation. For implementing a biohydrogen circular-economy, different wastes were explored as potential feedstocks, and overcoming of major bottlenecks that biophotolysis and photo-fermentation face in the transition to a sustainable biohydrogen economy, were discussed.