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The development of accurate methods for determining how alloy surfaces spontaneously restructure under reactive and corrosive environments is a key, long-standing, grand challenge in materials science. Current oxidation models, such as Cabrera-Mott, are based on macroscopic empirical knowledge that lacks fundamental insight at the atomic level. Using machine learning-accelerated density functional theory with in situ environmental transmission electron microscopy (ETEM), we examine the interplay between surface reconstructions and preferential segregation tendencies of CuNi(100) surfaces under oxidation conditions. Our modeling approach based on molecular dynamics and grand canonical Monte Carlo simulations shows that oxygen-induced Ni segregation in CuNi alloy favors Cu(100)-O c(2x2) reconstruction and destabilizes the Cu(100)-O missing row reconstruction. The underpinnings of these stabilization tendencies are rationalized based on the similar atomic coordination and bond lengths in NiO rock salt and Cu(100)-O c(2x2) structures. In situ ETEM experiments show Ni segregation followed by NiO nucleation and growth in regions without MRR, with secondary nucleation and growth of Cu2O in MRR regions. This further corroborates the simulated surface oxidation and segregation modelling outcomes. Our findings are general and are expected to extend to other alloy systems.

Although the equilibrium composition of many alloy surfaces is well understood, the rate of transient surface segregation during annealing is not known, despite its crucial effect on alloy corrosion and catalytic reactions occurring on overlapping timescales. In this work, CuNi bimetallic alloys representing (100) surface facets are annealed in vacuum using atomistic simulations to observe the effect of vacancy diffusion on surface separation. We employ multi-timescale methods to sample the early transient, intermediate, and equilibrium states of slab surfaces during the separation process, including standard MD as well as three methods to perform atomistic, long-time dynamics: parallel trajectory splicing (ParSplice), adaptive kinetic Monte Carlo (AKMC), and kinetic Monte Carlo (KMC). From nanosecond (ns) to second timescales, our multiscale computational methodology can observe rare stochastic events not typically seen with standard MD, closing the gap between computational and experimental timescales for surface segregation. Rapid diffusion of a vacancy to the slab is resolved by all four methods in tens of ns. Stochastic re-entry of vacancies into the subsurface, however, is only seen on the microsecond timescale in the two KMC methods. Kinetic vacancy trapping on the surface and its effect on the segregation rate are discussed. The equilibrium composition profile of CuNi after segregation during annealing is estimated to occur on a timescale of seconds as determined by KMC, a result directly comparable to nanoscale experiments., Comment: submitted

Bimetallic nanoparticles are widely studied, for example in catalysis. However, possible restructuring in the environment of use, such as segregation or alloying, may occur. Taken individually, state-of-the-art analytical tools fail to give an overall picture of these transformations. This study combines an ensemble analysis (near-ambient-pressure X-ray photoelectron spectroscopy) with a local analysis (environmental transmission electron microscopy) to provide an in situ description of the restructuring of core--shell nickel-cobalt nanoparticles exposed to cycles of reduction and oxidation. It reveals a partial surface alloying accompanied by fragmentation of the shell into smaller clusters, which is not reversible. Beyond this case study, the methodology proposed here should be applicable in a broad range of studies dealing with the reactivity of mono- or bi-metallic metal nanoparticles.