1. Porous PVA skin-covered thin Zirfon-type separator as a new approach boosting high-rate alkaline water electrolysis beyond 1000 hours’ lifespan
- Author
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Xi Luo, Nengneng Xu, Yongnan Zhou, Xiaohui Yang, Woochul Yang, Guicheng Liu, Joong Kee Lee, and Jinli Qiao
- Subjects
Alkaline water electrolysis ,Porous separator ,Zirfon type ,Polyvinyl alcohol ,Skin layer ,Mechanical engineering and machinery ,TJ1-1570 ,Electronics ,TK7800-8360 - Abstract
Regulating the pore structure of a zirfon-based diaphragm is critical to promoting a high-rate alkaline electrolyzer, but it is still a big challenge to respond “trade-off” between the thickness of the diaphragm and the current density/gas barrier behavior. In this work, a porous hydrophilic skin layer with ∼μm thick of polyvinyl alcohol (PVA) has been successfully constructed and casted onto the thin zirfon-type separator composite (V-Zirfon-350 μm). The V-Zirfon-350 μm separator generates a high KOH uptake (> 90%), low area resistance (0.2026 Ω cm2) but a low electrolyte permeation flux density (5.2 × 10−4 mL cm−2 s−1 at 0.5 bar), which largely surpasses the state-of-the-art commercial Zirfon UTP-500 μm diaphragm. When coupled with Raney Ni cathode and NiCoMo-LDH anode catalysts, the V-Zirfon-350 μm separator offers a high current density over 1300 mA cm−2 @2.0 V (80 °C in 30% KOH) and a superior stability of 300 h under 800 mA cm−2 for alkaline water electrolysis (AWE). Specifically, the voltage is merely ∼3.5 V for two electrolytic cells connected in series, which can be even conducted for more than 1300 h at different operational conditions. This work provides a novel methodology for the practical application of a thin Zirfon-based diaphragm.
- Published
- 2024
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