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High production costs still hamper fast expansion of commercial production of polyhydroxyalkanoates (PHAs). This problem is greatly related to the cultivation medium which accounts for up to 50% of the whole process costs. The aim of this research work was to evaluate the potential of using volatile fatty acids (VFAs), derived from acidogenic fermentation of food waste, as inexpensive carbon sources for the production of PHAs through bacterial cultivation. Bacillus megaterium could assimilate glucose, acetic acid, butyric acid, and caproic acid as single carbon sources in synthetic medium with maximum PHAs production yields of 9–11%, on a cell dry weight basis. Single carbon sources were then replaced by a mixture of synthetic VFAs and by a VFAs-rich stream from the acidogenic fermentation of food waste. After 72 h of cultivation, the VFAs were almost fully consumed by the bacterium in both media and PHAs production yields of 9–10%, on cell dry weight basis, were obtained. The usage of VFAs mixture was found to be beneficial for the bacterial growth that tackled the inhibition of propionic acid, iso-butyric acid, and valeric acid when these volatile fatty acids were used as single carbon sources. The extracted PHAs were revealed to be polyhydroxybutyrate (PHB) by characterization methods of Fourier-transform infrared spectroscopy (FTIR) and differential scanning calorimetry (DSC). The obtained results proved the possibility of using VFAs from acidogenic fermentation of food waste as a cheap substrate to reduce the cost of PHAs production.

Approximately 1.3 billion tons of food waste is produced globally every year. In principle, all the resources in the supply chain are lost (e.g. land, energy, and water) when the food is not consumed as intended. Anaerobic digestion is an established biological technology to treat food waste, and is mainly employed for recovery of energy in the form of biogas. Volatile fatty acids (VFAs) are formed as intermediate products of the anaerobic digestion process, and can be applied as precursors for various essential biomaterials. The manipulation of the anaerobic digestion process to synthesize these intermediates instead of biogas is considered to recover more value from food waste. However, some bottlenecks that prevent large-scale production and application of VFAs still exist. Among the key issues to be addressed are the difficulty in recovering the VFAs from the fermentation medium and the overall low product yields. The goals of the present thesis were: 1) to investigate methods to boost the production of VFAs from food waste; 2) to continuously recover VFAs from food waste fermentation medium; 3) to determine the changes in the microbial structure during high organic loading of food waste in membrane bioreactors; and 4) to study a novel approach for applying food waste-derived VFAs for cultivating edible filamentous fungi. For continuous product recovery at high yields, an immersed membrane bioreactor was constructed with robust cleaning capabilities to withstand the complex anaerobic digestion medium. The membrane bioreactor was first operated without pH control and a yield of 0.54 g VFA/g VSadded was achieved when an organic loading rate of 2 gVS/L/d was applied. Moreover, only a 16.4% reduction in the permeate flux during a 40-day operation period was recorded. In the second experimental work, the immersed membrane bioreactor system was subjected to high organic loading rates of 4, 6, 8, and 10 g VS/L/d as a tool of manipulating the anaerobic digestion process

The significant amount of excess sewage sludge (ESS) generated on a daily basis by wastewater treatment plants (WWTPs) is mainly subjected to biogas production, as for other organic waste streams such as food waste slurry (FWS). However, these organic wastes can be further valorized by production of volatile fatty acids (VFAs) that have various applications such as the application as an external carbon source for the denitrification stage at a WWTP. In this study, an immersed membrane bioreactor set-up was proposed for the stable production and in situ recovery of clarified VFAs from ESS and FWS. The VFAs yields from ESS and FWS reached 0.38 and 0.34 gVFA/gVSadded, respectively, during a three-month operation period without pH control. The average flux during the stable VFAs production phase with the ESS was 5.53 L/m2/h while 16.18 L/m2/h was attained with FWS. Moreover, minimal flux deterioration was observed even during operation at maximum suspended solids concentration of 32 g/L, implying that the membrane bioreactors could potentially guarantee the required volumetric productivities. In addition, the techno-economic assessment of retrofitting the membrane-assisted VFAs production process in an actual WWTP estimated savings of up to 140 €/h for replacing 300 kg/h of methanol with VFAs. © 2020 by the authors.

Anaerobic digestion (AD) is a well-established technology used for producing biogas or biomethane alongside the slurry used as biofertilizer. However, using a variety of wastes and residuals as substrate and mixed cultures in the bioreactor makes AD as one of the most complicated biochemical processes employing hydrolytic, acidogenic, hydrogen-producing, acetate-forming bacteria as well as acetoclastic and hydrogenoclastic methanogens. Hydrogen and volatile fatty acids (VFAs) including acetic, propionic, isobutyric, butyric, isovaleric, valeric and caproic acid and other carboxylic acids such as succinic and lactic acids are formed as intermediate products. As these acids are important precursors for various industries as mixed or purified chemicals, the AD process can be bioengineered to produce VFAs alongside hydrogen and therefore biogas plants can become biorefineries. The current critical review paper provides the theory and means to produce and accumulate VFAs and hydrogen, inhibit their conversion to methane and to extract them as the final products. The effects of pretreatment, pH, temperature, hydraulic retention time (HRT), organic loading rate (OLR), chemical methane inhibitions, and heat shocking of the inoculum on VFAs accumulation, hydrogen production, VFAs composition, and the microbial community were discussed. Furthermore, this paper highlights the possible techniques for recovery of VFAs from the fermentation media in order to minimize product inhibition as well as to supply the carboxylates for downstream procedures.

Volatile fatty acids (VFAs) are the key intermediates from anaerobic digestion (AD) process that can be a platform to synthesize products of higher value than biogas. However, some obstacles still exist that prevent large-scale production and application of VFAs, key among them being the difficulty in recovering the acids from the fermentation medium and low product yields. In this study, a novel anaerobic immersed membrane bioreactor (iMBR) with robust cleaning capabilities, which incorporated frequent backwashing to withstand the complex AD medium, was designed and applied for production and in situ recovery of VFAs. The iMBR was fed with food waste and operated without pH control, achieving a high yield of 0.54 g VFA/g VSadded. The continuous VFA recovery process was investigated for 40 days at OLRs of 2 gVS/L/d and 4 gVS/L/d without significant change in the permeate flux at a maximum suspended solids concentration of 31 g/L.

The effects of three heavy metals on hydrogen production via syngas fermentation were investigated within a metal concentration range of 0-1.5 mg Cu/L, 0-9 mg Zn/L, 0-42 mg Mn/L, in media with initial pH of 5, 6 and 7, at 55 °C. The results showed that at lower metal concentration, pH 6 was optimum while at higher metal concentrations, pH 5 stimulated the process. More specifically, the highest hydrogen production activity recorded was 155.28% ± 12.02% at a metal concentration of 0.04 mg Cu/L, 0.25 mg Zn/L, and 1.06 mg Mn/L and an initial medium pH of 6. At higher metal concentration (0.625 mg Cu/L, 3.75 mg Zn/L, and 17.5 mg Mn/L), only pH 5 was stimulating for the cells. The results show that the addition of heavy metals, contained in gasification-derived ash, can improve the production rate and yield of fermentative hydrogen. This could lead in lower costs in gasification process and fermentative hydrogen production and less demand for syngas cleaning before syngas fermentation.