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Ultrafine-grained (0.2–0.3 µm) WC–Ni hardmetals with a low Ni content (3–5 wt%) were developed using new production techniques based on adding an appropriate amount of VC and Cr3C2,combined with the strong mixing of raw materials. Their uniaxial compressibility was subsequently compared with that of existing WC–Ni and WC–Co hardmetals to assess their suitability for use as anvils in various high pressure experiments, particularly those associated with neutron or magnetic studies. The ultimate compressive strength of the newly developed hardmetals was over 7.7 GPa, which was higher by 1.2 GPa than that of the existing WC–Ni hardmetal ‘MF10’. When these hardmetals were used as anvils, a pressure of approximately 16 GPa was generated using a Paris-Edinburgh-type apparatus with φ8 mm culet, thereby proving that they can allow the physical properties of various materials to be measured at higher pressures than is possible with existing hardmetals. [ABSTRACT FROM AUTHOR]

There is a major interest in replacing cobalt binder in hardmetals (cemented carbides) aiming for materials with similar or even improved properties at a lower price. Nickel is one of the materials most commonly used as a binder alternative to cobalt in these metal-ceramic composites. However, knowledge on mechanical properties and particularly on fatigue behavior of Ni-base cemented carbides is relatively scarce. In this study, the fatigue mechanics and mechanisms of a fine grained WC–Ni grade is assessed. In doing so, fatigue crack growth (FCG) behavior and fatigue limit are determined, and the attained results are compared to corresponding fracture toughness and flexural strength. An analysis of the results within a fatigue mechanics framework permits to validate FCG threshold as the effective fracture toughness under cyclic loading. Experimentally determined data are then used to analyze the fatigue susceptibility of the studied material. It is found that the fatigue sensitivity of the WC–Ni hardmetal investigated is close to that previously reported for Co-base cemented carbides with alike binder mean free path. Additionally, fracture modes under stable and unstable crack growth conditions are inspected. It is evidenced that stable crack growth under cyclic loading within the nickel binder exhibit faceted, crystallographic features. This microscopic failure mode is rationalized on the basis of the comparable sizes of the cyclic plastic zone ahead of the crack tip and the characteristic microstructure length scale where fatigue degradation phenomena take place in hardmetals, i.e. the binder mean free path. [ABSTRACT FROM AUTHOR]